Abstract: An impact beam assembly includes a beam of high-strength steel, and a pair of end brackets constructed of a dissimilar material than the high-strength steel. The brackets are locally deformed onto the beam to thereby surround a portion of the beam. Once deformed, the brackets define a flat section suitable for welding to a vehicle door panel, as well as a section for retaining the beam. The beam can include a surface feature suitable for retaining the beam to the end brackets. A method of reinforcing a vehicle door assembly includes positioning the beam with respect to the end brackets such that the brackets surround a portion of the beam, and then activating a magnetic pulse coil (MPC) to deform an overlapping portion of the brackets onto the beam. The brackets are then attached to a surface of the door assembly to reinforce the door assembly.

Abstract: An assembly includes a first member and a second member spaced from and the first member, with the first member and the second member moveable relative to each other. A shape memory alloy actuator couples the second member to the first member. The shape memory alloy actuator includes a first end and a second end, both attached to the first member, with the shape memory alloy wrapped around a guide device to redirect the path of the shape memory alloy actuator. Having both the first end and the second end attached to the second member doubles the tensile force applied to the second member when the shape memory alloy actuator contracts.

Abstract: A door assembly for a vehicle includes an outer panel configured for defining an exterior surface of the vehicle, and an inner panel matable to the outer panel to define a cavity therebetween. The inner panel includes a lower portion having a first longitudinal axis and a B-pillar assembly extending from the lower portion. The B-pillar assembly includes a casting having an external surface configured for defining the exterior surface of the vehicle, an internal surface spaced apart from the external surface, a length, and a second longitudinal axis. The casting extends from the portion along the second longitudinal axis, and the second longitudinal axis is substantially perpendicular to the first longitudinal axis.

Abstract: A door assembly for a vehicle includes an outer panel configured for defining an exterior surface of the vehicle, and an inner panel matable to the outer panel to define a cavity therebetween. The inner panel includes a lower portion having a first longitudinal axis and a B-pillar assembly extending from the lower portion. The B-pillar assembly includes a casting having an external surface configured for defining the exterior surface of the vehicle, an internal surface spaced apart from the external surface, a length, and a second longitudinal axis. The casting extends from the portion along the second longitudinal axis, and the second longitudinal axis is substantially perpendicular to the first longitudinal axis.

Abstract: Disclosed herein is a strut assembly 10 comprising a piston 3 in slideable communication with the housing 2; an actuator 16 in operative communication with the piston 3, wherein the actuator 16 comprises a shape memory material and is adapted to control the displacement of the piston. Disclosed herein too is a method of operating a strut assembly 10 comprising displacing a suspended body 60 in operative communication with a piston; and activating an actuator 16 in operative communication with the piston, wherein the actuator 16 comprises a shape memory material.

Abstract: A hemming station is configured for hemming a panel assembly including an outer panel having a hem flange defined by a hem edge. The hemming station includes a roller configured to fold the hem flange, a heating device configured to heat the hem edge, and a control unit. The control unit is configured to control the roller and the heating device such that the roller folds the hem flange when the temperature of the hem edge is in a predetermined temperature range.

Abstract: A seal module for sealing between a first door and a second door of opposing-hinged doors includes a base defining a channel and a retractable seal moveably disposed within the channel. The retractable seal moves between an extended position for sealing between the first door and the second door, and a retracted position spaced from one of the first door and the second door to allow independent pivotable movement of either the first door or the second door.

Abstract: A seal module for sealing between a first door and a second door of opposing-hinged doors includes a base defining a channel and a retractable seal moveably disposed within the channel. The retractable seal moves between an extended position for sealing between the first door and the second door, and a retracted position spaced from one of the first door and the second door to allow independent pivotable movement of either the first door or the second door.

Abstract: Disclosed herein is a strut assembly that comprises a piston that is in slideable communication with a housing. The piston comprises a piston head having a channel in operative communication with a fluid that is disposed in the housing. An elastic member and an active element are disposed in the channel. The active element is in operative communication with the elastic member and is operative to change the shape of the elastic member.

Abstract: A lock indicator arm for a door having a latch mechanism includes a rod portion connectable on a first end to the latch mechanism, and a knob portion located on a second end of the rod portion opposite the first end and formed as a one-piece structure with the rod portion. The rod portion may include a spring region configured to bias the rod portion against either an interior panel, an exterior panel, or both panels. The knob portion and the rod portion of the lock indicator arm may be formed from a matrix material and a filler material. The filler material may include a plurality of fibers, and the plurality of fibers may be oriented substantially longitudinally along the rod portion. The rod portion of the lock indicator arm may have one of an H-shape cross section and a W-shape cross section.

Abstract: An impact beam assembly includes a beam of high-strength steel, and a pair of end brackets constructed of a dissimilar material than the high-strength steel. The brackets are locally deformed onto the beam to thereby surround a portion of the beam. Once deformed, the brackets define a flat section suitable for welding to a vehicle door panel, as well as a section for retaining the beam. The beam can include a surface feature suitable for retaining the beam to the end brackets. A method of reinforcing a vehicle door assembly includes positioning the beam with respect to the end brackets such that the brackets surround a portion of the beam, and then activating a magnetic pulse coil (MPC) to deform an overlapping portion of the brackets onto the beam. The brackets are then attached to a surface of the door assembly to reinforce the door assembly.

Abstract: Disclosed herein is a strut assembly that comprises a piston that is in slideable communication with a housing. The piston comprises a piston head having a channel in operative communication with a fluid that is disposed in the housing. An elastic member and an active element are disposed in the channel. The active element is in operative communication with the elastic member and is operative to change the shape of the elastic member.

Abstract: Disclosed herein is a strut assembly 10 comprising of a piston 3 in slideable communication with a housing 2; a seal 6 in operative communication with the piston 3 and/or the housing 2; wherein the seal 6 comprises an active material adapted to control the motion of the piston 3. Disclosed herein too is a method of operating a strut assembly 10 comprising displacing a suspended body 60 in mechanical communication with a piston 3; wherein the piston 3 comprises a piston head 14 and a piston rod 12; activating an active material in operative communication with the piston head 14; and controlling the motion of the suspended body 60.

Abstract: Disclosed herein is a strut assembly 10 comprising a locking device 11 in operative communication with a piston 3, wherein the locking device 11 comprises an active material operative to resist motion of the piston 3 in response to an activation signal. Disclosed herein too is a method of operating a strut assembly 10 comprising displacing a suspended body 60 in mechanical communication with a piston 3; activating an active material in operative communication with the piston 3; and controlling the motion of the suspended body 60.

Abstract: A passive restraint belt system in which one end of an occupant restraint belt is mounted on the vehicle body inboard the seat and the other end is mounted on the vehicle door so that belt is unwound from a retractor provided at one of the belt ends when the door opens to automatically move the belt somewhat forwardly of the occupant to facilitate occupant ingress and egress. An arm is associated with the belt and is pivotally mounted inboard the occupant for pivotal movement between a position in which the arm lowers the belt to the normal restraining position across the occupant lower torso and a pivotally raised position in which the lap belt is raised above the occupant lower torso to facilitate occupant ingress and egress.