Abstract: A method for making a magnetic linear motor shaft including thermal treatment to temporarily change the dimensions of various shaft components to allow tight interference fit assembly. The magnetic motor includes a core piece, annular magnets and pole pieces.

Abstract: A method for making a magnetic linear motor shaft including thermal treatment to temporarily change the dimensions of various shaft components to allow tight interference fit assembly. The magnetic motor includes a core piece, annular magnets and pole pieces.

Abstract: Magnetic motor component sleeves (209) for motor components with the sleeves (209) having various helpful magnetic characteristics, such as high magnetic permeability; magnetic saturation; residual (or remanent) magnetization; anisotropic magnetic properties. Method for making a magnetic linear motor shaft (202), including thermal treatment to temporarily change the dimensions of various shaft components to allow tight assembly.

Abstract: A stator assembly for a linear motor includes a plurality of interleaved modular pieces. Prewound coils and spacer pieces are alternately provided along the length of the stator. The spacer pieces have a generally trapezoidal cross section, complementary to a trapezoidal cross section of the prewound coils. Rims may be provided at an inner region of the spacer pieces. At the outer edge of the spacer pieces is provided a wall which mates with the identical wall on an adjacent spacer piece. The spacer piece may have radial slots cut entirely and/or partially through the piece in order to reduce the current and eddy currents induced when the prewound coils are energized.

Abstract: A stator assembly has a pair of end holes leading to a hollow region which has a larger diameter than the end holes. The assembly is manufactured around an elongated pole having a diameter equal to the end holes, which is surrounded by a temporary sleeve whose thickness fills the gap between the pole and the inner wall of the hollow region. The pieces of the assembly are placed onto the pole such that the sleeve lies within the hollow region, to thereby align them correctly with one another. After the pieces are secured to each other, the pole is removed, leaving the sleeve within the hollow region, and then the sleeve is removed. The sleeve may be flexible in order to expedite its removal from the hollow, and also may be of a magnetic material that is kept in place by magnetic forces generated by the stator assembly or by the pole.