Patents by Inventor James Caruso

James Caruso has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20100236288
    Abstract: Glass powders and methods for producing glass powders. The powders preferably have a small particle size, narrow size distribution and a spherical morphology. The method includes forming the particles by a spray pyrolysis technique. The invention also includes novel devices and products formed from the glass powders.
    Type: Application
    Filed: December 15, 2009
    Publication date: September 23, 2010
    Applicant: CABOT CORPORATION
    Inventors: Toivo T. Kodas, Mark J. Hampden-Smith, James Caruso, Quint H. Powell, Audunn Ludviksson
  • Publication number: 20100230841
    Abstract: Provided is an aerosol method, and accompanying apparatus, for preparing powdered products of a variety of materials involving the use of an ultrasonic aerosol generator (106) including a plurality of ultrasonic transducers (120) underlying and ultrasonically energizing a reservoir of liquid feed (102) which forms droplets of the aerosol. Carrier gas (104) is delivered to different portions of the reservoir by a plurality of gas delivery ports (136) delivering gas from a gas delivery system. The aerosol is pyrolyzed to form particles, which are then cooled and collected. The invention also provides powders made by the method and devices made using the powders.
    Type: Application
    Filed: December 15, 2009
    Publication date: September 16, 2010
    Applicant: CABOT CORPORATION
    Inventors: Mark J. Hampden-Smith, Toivo T. Kodas, Quint H. Powell, Daniel J. Skamser, James Caruso, Clive D. Chandler
  • Patent number: 7749299
    Abstract: A process for the production of metal nanoparticles. The process comprises a rapid mixing of a solution of at least about 0.1 mole of a metal compound that is capable of being reduced to a metal by a polyol with a heated solution of a polyol and a substance that is capable of being adsorbed on the nanoparticles.
    Type: Grant
    Filed: January 13, 2006
    Date of Patent: July 6, 2010
    Assignee: Cabot Corporation
    Inventors: Karel Vanheusden, Klaus Kunze, Hyungrak Kiim, Aaron D. Stump, Allen B. Schult, Mark J. Hampden-Smith, Chuck Edwards, Anthony R. James, James Caruso, Toivo T. Kodas, Scott Thomas Haubrich, Mark H. Kowalski
  • Patent number: 7727630
    Abstract: Nickel powder batches and methods for producing nickel powder batches. The powder batches include particles having a small particle size, narrow size distribution and a spherical morphology. The present invention is also directed to devices incorporating the nickel metal powders.
    Type: Grant
    Filed: June 5, 2008
    Date of Patent: June 1, 2010
    Assignee: Cabot Corporation
    Inventors: Toivo T. Kodas, Mark J. Hampden-Smith, James Caruso, Quint H. Powell, Daniel J. Skamser, Clive D. Chandler
  • Publication number: 20100110531
    Abstract: Reflective color displays. Each pixel or sub-pixel of the display preferably comprises at least one magneto-optical element that can rotate in more than two stable positions, displaying a color corresponding to each position. Thus each element can display more than one color (in addition to black, if desired). Multiple elements may be combined to form a sub-pixel and/or pixel. The displays are preferably highly light reflective and preferably have low power consumption and increased resolution.
    Type: Application
    Filed: November 23, 2009
    Publication date: May 6, 2010
    Applicant: TRED Dispalys, Inc.
    Inventors: Charles O. Edwards, James Caruso
  • Patent number: 7631518
    Abstract: Methods for producing glass powders are provided. The methods include generating an aerosol stream comprising droplets that include a liquid and a glass precursor. Glass particles are formed in the aerosol stream having a small average particle size. The powders can also have a small particle size, narrow size distribution, a high density and a spherical morphology. The invention also includes devices and products formed from the glass powders.
    Type: Grant
    Filed: December 3, 2004
    Date of Patent: December 15, 2009
    Assignee: Cabot Corporation
    Inventors: Toivo T. Kodas, Mark J. Hampden-Smith, James Caruso, Quint H. Powell, Audunn Ludviksson
  • Patent number: 7632331
    Abstract: Provided is an aerosol method, and accompanying apparatus, for preparing powdered products of a variety of materials involving the use of an ultrasonic aerosol generator (106) including a plurality of ultrasonic transducers (120) underlying and ultrasonically energizing a reservoir of liquid feed (102) which forms droplets of the aerosol. Carrier gas (104) is delivered to different portions of the reservoir by a plurality of gas delivery ports (136) delivering gas from a gas delivery system. The aerosol is pyrolyzed to form particles, which are then cooled and collected. The invention also provides powders made by the method and devices made using the powders.
    Type: Grant
    Filed: February 19, 2007
    Date of Patent: December 15, 2009
    Assignee: Cabot Corporation
    Inventors: Mark J. Hampden-Smith, Toivo T. Kodas, Quint H. Powell, Daniel J. Skamser, James Caruso, Clive D. Chandler
  • Patent number: 7625420
    Abstract: Copper metal powders, methods for producing copper metal powders and products incorporating the powders. The copper metal powders have a small particle size, narrow size distribution and a spherical morphology. The method includes forming the metal particles in a continuous manner.
    Type: Grant
    Filed: February 24, 1998
    Date of Patent: December 1, 2009
    Assignee: Cabot Corporation
    Inventors: Toivo T. Kodas, Mark J. Hampden-Smith, James Caruso, Daniel J. Skamser, Quint H. Powell, Clive D. Chandler
  • Patent number: 7621976
    Abstract: Provided are silver-containing powders and a method and apparatus for manufacturing the silver-containing particles of high quality, of a small size and narrow size distribution. An aerosol is generated from liquid feed and sent to a furnace, where liquid in droplets in the aerosol is vaporized to permit formation of the desired particles, which are then collected in a particle collector. The aerosol generation involves preparation of a high quality aerosol, with a narrow droplet size distribution, with close control over droplet size and with a high droplet loading suitable for commercial applications.
    Type: Grant
    Filed: December 21, 2006
    Date of Patent: November 24, 2009
    Assignee: Cabot Corporation
    Inventors: Mark J. Hampden-Smith, Toivo T. Kodas, Quint H. Powell, Daniel J. Skamser, James Caruso, Clive Chandler
  • Patent number: 7599165
    Abstract: Provided are palladium-containing powders and a method and apparatus for manufacturing the palladium-containing particles of high quality, of a small size and narrow size distribution. An aerosol is generated from liquid feed and sent to a furnace, where liquid in droplets in the aerosol is vaporized to permit formation of the desired particles, which are then collected in a particle collector. The aerosol generation involves preparation of a high quality aerosol, with a narrow droplet size distribution, with close control over droplet size and with a high droplet loading suitable for commercial applications. Powders may have high resistance to oxidation of palladium. Multi-phase particles are provided including a palladium-containing metallic phase and a second phase that is dielectric. Electronic components are provided manufacturable using the powders.
    Type: Grant
    Filed: February 6, 2007
    Date of Patent: October 6, 2009
    Assignee: Cabot Corporation
    Inventors: Mark J. Hampden-Smith, Toivo T. Kodas, Quint H. Powell, Daniel J. Skamser, James Caruso, Clive D. Chandler
  • Patent number: 7597769
    Abstract: Provided are silver-containing powders and a method and apparatus for manufacturing the silver-containing particles of high quality, of a small size and narrow size distribution. An aerosol is generated from liquid feed and sent to a furnace, where liquid in droplets in the aerosol is vaporized to permit formation of the desired particles, which are then collected in a particle collector. The aerosol generation involves preparation of a high quality aerosol, with a narrow droplet size distribution, with close control over droplet size and with a high droplet loading suitable for commercial applications.
    Type: Grant
    Filed: December 21, 2006
    Date of Patent: October 6, 2009
    Assignee: Cabot Corporation
    Inventors: Mark J. Hampden-Smith, Toivo T. Kodas, Quint H. Powell, Daniel J. Skamser, James Caruso, Clive Chandler
  • Patent number: 7582134
    Abstract: Provided is an aerosol method, and accompanying apparatus, for preparing powdered products of a variety of materials involving the use of an ultrasonic aerosol generator (106) including a plurality of ultrasonic transducers (120) underlying and ultrasonically energizing a reservoir of liquid feed (102) which forms droplets of the aerosol. Carrier gas (104) is delivered to different portions of the reservoir by a plurality of gas delivery ports (136) delivering gas from a gas delivery system. The aerosol is pyrolyzed to form particles, which are then cooled and collected. The invention also provides powders made by the method and devices made using the powders.
    Type: Grant
    Filed: October 31, 2006
    Date of Patent: September 1, 2009
    Assignee: Cabot Corporation
    Inventors: Mark J. Hampden-Smith, Toivo T. Kodas, Quint H. Powell, Daniel J. Skamser, James Caruso, Clive D. Chandler
  • Patent number: 7575621
    Abstract: A process for the production of metal nanoparticles. Nanoparticles are formed by combining a metal compound with a solution that comprises a polyol and a substance that is capable of being adsorbed on the nanoparticles. The nanoparticles are precipitated by adding a nanoparticle-precipitating liquid in a sufficient amount to precipitate at least a substantial portion of the nanoparticles and of a protic solvent in a sufficient amount to improve the separation of the nanoparticles from the liquid phase.
    Type: Grant
    Filed: January 13, 2006
    Date of Patent: August 18, 2009
    Assignee: Cabot Corporation
    Inventors: Karel Vanheusden, Hyungrak Kiim, Aaron D. Stump, Allen B. Schult, Mark J. Hampden-Smith, Chuck Edwards, Anthony R. James, James Caruso, Toivo T. Kodas, Scott Thomas Haubrich, Mark H. Kowalski
  • Patent number: 7553433
    Abstract: Provided is an aerosol method, and accompanying apparatus, for preparing powdered products of a variety of materials involving the use of an ultrasonic aerosol generator (106) including a plurality of ultrasonic transducers (120) underlying and ultrasonically energizing a reservoir of liquid feed (102) which forms droplets of the aerosol. Carrier gas (104) is delivered to different portions of the reservoir by a plurality of gas delivery ports (136) delivering gas from a gas delivery system. The aerosol is pyrolyzed to form particles, which are then cooled and collected. The invention also provides powders made by the method and devices made using the powders.
    Type: Grant
    Filed: February 19, 2007
    Date of Patent: June 30, 2009
    Assignee: Cabot Corporation
    Inventors: Mark J. Hampden-Smith, Toivo T. Kodas, Quint H. Powell, Daniel J. Skamser, James Caruso, Clive D. Chandler
  • Patent number: 7531108
    Abstract: Photoluminescent phosphor powders and a method for making phosphor powders. The phosphor powders have a small particle size, narrow particle size distribution and are substantially spherical. The method of the invention advantageously permits the economic production of such powders. The invention also relates to improved devices, such as display devices and lighting elements, incorporating the phosphor powders.
    Type: Grant
    Filed: February 21, 2007
    Date of Patent: May 12, 2009
    Assignee: Cabot Corporation
    Inventors: Mark J. Hampden-Smith, Toivo T. Kodas, James Caruso, Daniel J. Skamser, Quint H. Powell, Klaus Kunze
  • Publication number: 20090117672
    Abstract: A method of fabricating a light emitting device having a specific target color, CIE xy, of emitted light is described. The device comprises a light emitting diode that is operable to emit light of a first wavelength range and at least one phosphor material which converts at least a part of the light into light of a second wavelength range wherein light emitted by the device comprises the combined light of the first and second wavelength ranges. The method comprises: depositing a pre-selected quantity of the at least one phosphor material on a light emitting surface of the light emitting diode; operating the light emitting diode; measuring the color of light emitted by the device; comparing the measured color with the specific target color; and depositing and/or removing phosphor material to attain the desired target color.
    Type: Application
    Filed: October 1, 2007
    Publication date: May 7, 2009
    Applicant: Intematix Corporation
    Inventors: James Caruso, Charles O. Edwards
  • Patent number: 7517606
    Abstract: A fuel cell comprising a catalytic layer including substantially spherical metal-carbon catalyst particles having a weight average particle size of at least about 0.1 micron and not greater than about 20 micron, wherein the catalyst particles comprise a metal phase homogeneously dispersed on a carbon support phase.
    Type: Grant
    Filed: July 31, 2002
    Date of Patent: April 14, 2009
    Assignee: Cabot Corporation
    Inventors: Toivo T. Kodas, Mark J. Hampden-Smith, James Caruso, Daniel J. Skamser, Quint H. Powell
  • Publication number: 20090086475
    Abstract: A color/color temperature tunable light emitting device comprises: an excitation source (LED) operable to generate light of a first wavelength range and a wavelength converting component comprising a phosphor material which is operable to convert at least a part of the light into light of a second wavelength range. Light emitted by the device comprises the combined light of the first and second wavelength ranges. The wavelength converting component has a wavelength converting property (phosphor material concentration per unit area) that varies spatially. The color of light generated by the source is tunable by relative movement of the wavelength converting component and excitation source such that the light of the first wavelength range is incident on a different part of the wavelength converting component and the generated light comprises different relative proportions of light of the first and second wavelength ranges.
    Type: Application
    Filed: October 1, 2007
    Publication date: April 2, 2009
    Applicant: Intematix Corporation
    Inventors: James Caruso, Charles O. Edwards
  • Patent number: 7476411
    Abstract: A liquid suspension of phosphor particles and method for depositing the liquid suspension. The suspension advantageously has a low viscosity with a high solids-loading of phosphor particles. The apparent density of the phosphor particles is well-controlled to enable the particles to be dispersed in the liquid vehicle. The suspension is useful in direct-write tools such as ink-jet devices.
    Type: Grant
    Filed: January 31, 2000
    Date of Patent: January 13, 2009
    Assignee: Cabot Corporation
    Inventors: Mark J. Hampden-Smith, Toivo T. Kodas, James Caruso, Daniel J. Skamser
  • Publication number: 20080233422
    Abstract: Nickel powder batches and methods for producing nickel powder batches. The powder batches include particles having a small particle size, narrow size distribution and a spherical morphology. The present invention is also directed to devices incorporating the nickel metal powders.
    Type: Application
    Filed: June 5, 2008
    Publication date: September 25, 2008
    Applicant: CABOT CORPORATION
    Inventors: Toivo T. Kodas, Mark J. Hampden-Smith, James Caruso, Quint H. Powell, Clive D. Chandler, Daniel J. Skamser