Patents by Inventor James D. Carducci

James D. Carducci has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20140020839
    Abstract: A plasma reactor has an overhead multiple coil inductive plasma source with RF feeds arranged in equilateral symmetry.
    Type: Application
    Filed: May 20, 2013
    Publication date: January 23, 2014
    Inventors: Jason A. Kenney, James D. Carducci, Kenneth S. Collins, Richard Fovell, Kartik Ramaswamy, Shahid Rauf
  • Publication number: 20140020836
    Abstract: A plasma reactor for processing a workplace includes a reactor chamber having a ceiling and a sidewali and a workplace support facing the ceiling and defining a processing region, and a pair of concentric independently excited RF coil antennas overlying the ceiling and a side RF coil concentric with the side wall and facing the side wall below the ceiling, and being excited independently.
    Type: Application
    Filed: November 1, 2012
    Publication date: January 23, 2014
    Inventors: ANDREW NGUYEN, KENNETH S. COLLINS, KARTIK RAMASWAMY, SHAHID RAUF, JAMES D. CARDUCCI, DOUGLAS A. BUCHBERGER, JR., ANKUR AGARWAL, JASON A. KENNEY, LEONID DORF, AJIT BALAKRISHNA, RICHARD FOVELL
  • Publication number: 20140020838
    Abstract: A plasma reactor has an overhead multiple coil inductive plasma source with symmetric RF feeds and symmetrical RF shielding around the symmetric RF feeds.
    Type: Application
    Filed: May 20, 2013
    Publication date: January 23, 2014
    Inventors: Jason A. Kenney, James D. Carducci, Kenneth S. Collins, Richard Fovell, Kartik Ramaswamy, Shahid Rauf
  • Publication number: 20140021861
    Abstract: A plasma reactor has an overhead multiple coil inductive plasma source with symmetric and radial RF feeds and cylindrical RF shielding around the symmetric and radial RF feeds. The radial RF feeds are symmetrically fed to the plasma source.
    Type: Application
    Filed: August 14, 2013
    Publication date: January 23, 2014
    Applicant: APPLIED MATERIALS, INC.
    Inventors: James D. Carducci, Kenneth S. Collins, Richard Fovell, Jason A. Kenney, Kartik Ramaswamy, Shahid Rauf
  • Publication number: 20140020837
    Abstract: A plasma reactor enclosure has a metallic portion and a dielectric portion of plural dielectric windows supported on the metallic portion, each of the dielectric windows extending around an axis of symmetry. Plural concentric coil antennas are disposed on an external side of the enclosure, respective ones of the coil antennas facing respective ones of the dielectric windows.
    Type: Application
    Filed: November 1, 2012
    Publication date: January 23, 2014
    Inventors: ANDREW NGUYEN, KENNETH S. COLLINS, KARTIK RAMASWAMY, SHAHID RAUF, JAMES D. CARDUCCI, DOUGLAS A. BUCHBERGER, JR., ANKUR AGARWAL, JASON A. KENNEY, LEONID DORF, AJIT BALAKRISHNA, RICHARD FOVELL
  • Publication number: 20140020835
    Abstract: A plasma reactor has an overhead multiple coil inductive plasma source with symmetric RF feeds and a symmetrical chamber exhaust with plural struts through the exhaust region providing access to a confined workplace support. A grid may be included for masking spatial effects of the struts from the processing region.
    Type: Application
    Filed: November 1, 2012
    Publication date: January 23, 2014
    Applicant: APPLIED MATERIALS, INC.
    Inventors: Andrew Nguyen, Kenneth S. Collins, Kartik Ramaswamy, Shahid Rauf, James D. Carducci, Douglas A. Buchberger, JR., Ankur Agrawal, Jason A. Kenney, Leonid Dorf, Ajit Balakrishna, Richard Fovell
  • Publication number: 20130327480
    Abstract: The present invention generally comprises a showerhead insulator for electrically isolating a showerhead assembly from a processing chamber wall, a chamber liner assembly for lining a processing chamber, a lower chamber liner for lining an evacuation area of a processing chamber, and a flow equalizer for ensuring a uniform evacuation of a processing chamber. When processing a substrate within an etching chamber, the showerhead needs to be electrically isolated from ground. A showerhead insulator may insulate the showerhead from ground while also preventing plasma from entering the volume that it occupies. A chamber liner may protect the chamber walls from contamination and reduce chamber cleaning. A flow equalizer will permit processing gases to be evenly pulled into the evacuation channel rather than a disproportionate flow into the evacuation channel. A lower liner can aid in uniformly drawing the vacuum and protecting the chamber walls from contamination.
    Type: Application
    Filed: October 11, 2012
    Publication date: December 12, 2013
    Applicant: Applied Materials, Inc.
    Inventors: James D. Carducci, Olga Regelman
  • Publication number: 20130277333
    Abstract: In a plasma reactor having a driven electrode and a counter electrode, an impedance controller connected between the counter electrode and ground includes both series sand parallel variable impedance elements that facilitate two-dimensional movement of a ground path input impedance in a complex impedance space to control spatial distribution of a plasma process parameter.
    Type: Application
    Filed: March 15, 2013
    Publication date: October 24, 2013
    Inventors: Nipun Misra, Kartik Ramaswamy, Yang Yang, Douglas A. Buchberger, JR., James D. Carducci, Lawrence Wong, Shane C. Nevil, Shahid Rauf, Kenneth S. Collins
  • Patent number: 8486194
    Abstract: An apparatus for removing volatile residues from a substrate is provided. In one embodiment, an apparatus for removing halogen-containing residues from a substrate includes a chamber suitable for operating maintaining a vacuum therein and a heat module positioned to heat a substrate disposed in the chamber. The apparatus for removing halogen-containing residues from a substrate also includes at least one of A) a temperature controlled pedestal having a projection extending radially therefrom suitable for supporting the temperature control pedestal on a ledge of the chamber body, the projection thermally isolating the base from the chamber body; B) a pair of substrate holders that include two support flanges extending radially inward from an inner edge of an arc-shaped body, each support flange having a substrate support step that includes a sloped landing; or C) a domed window.
    Type: Grant
    Filed: October 16, 2012
    Date of Patent: July 16, 2013
    Assignee: Applied Materials, Inc.
    Inventors: Kenneth J. Bhang, Matthew Fenton Davis, Travis Morey, James D. Carducci
  • Publication number: 20130118686
    Abstract: A liner for a semiconductor processing chamber and a semiconductor processing chamber are provided. In one embodiment, a liner for a semiconductor processing chamber includes a body having an outwardly extending flange. A plurality of protrusions extend from a bottom surface of the flange. The protrusions have a bottom surface defining a contact area that is asymmetrically distributed around the bottom surface of the flange.
    Type: Application
    Filed: October 1, 2012
    Publication date: May 16, 2013
    Applicant: Applied Materials, Inc.
    Inventors: James D. Carducci, Kallol Bera, Nipun Misra, Larry D. Elizaga
  • Patent number: 8440019
    Abstract: A plasma processing chamber has a lower liner with an integrated flow equalizer. In an etching process, the processing gases may be unevenly drawn from the processing chamber which may cause an uneven etching of the substrate. The integrated flow equalizer is configured to equalize the flow of the processing gases evacuated from the chamber via the lower liner.
    Type: Grant
    Filed: September 7, 2012
    Date of Patent: May 14, 2013
    Assignee: Applied Materials, Inc.
    Inventors: James D. Carducci, Andrew Nguyen, Ajit Balakrishna, Michael C. Kutney
  • Publication number: 20130098872
    Abstract: An array of electron beam sources surrounding a processing region of a plasma reactor is periodically switched to change electron beam propagation direction and remove or reduce non-uniformities.
    Type: Application
    Filed: August 27, 2012
    Publication date: April 25, 2013
    Applicant: Applied Materials, Inc.
    Inventors: Leonid Dorf, Shahid Rauf, Kenneth S. Collins, Nipun Misra, James D. Carducci, Gary Leray, Kartik Ramaswamy
  • Publication number: 20130098882
    Abstract: A plasma reactor that generates plasma in a workpiece processing chamber by an electron beam, has an electron beam source and segmented beam dump that is profiled to promote uniformity in the electron beam-produced plasma.
    Type: Application
    Filed: August 27, 2012
    Publication date: April 25, 2013
    Applicant: Applied Materials, Inc.
    Inventors: Leonid Dorf, Shahid Rauf, Kenneth S. Collins, Nipun Misra, James D. Carducci, Gary Leray, Kartik Ramaswamy
  • Publication number: 20130098551
    Abstract: A plasma reactor that generates plasma in workpiece processing chamber by a electron beam, has an electron beam source chamber and an array of plasma sources facing the electron beam source chamber for affecting plasma electron density in different portions of the processing chamber. In another embodiment, an array of separately controlled electron beam source chambers is provided.
    Type: Application
    Filed: August 27, 2012
    Publication date: April 25, 2013
    Applicant: Applied Materials, Inc.
    Inventors: Leonid Dorf, Shahid Rauf, Kenneth S. Collins, Nipun Misra, James D. Carducci, Gary Leray, Kartik Ramaswamy
  • Publication number: 20130098552
    Abstract: A plasma, reactor that relies on an electron beam as a plasma source employs a profiled electron beam extraction grid in an electron beam source to improve uniformity.
    Type: Application
    Filed: August 27, 2012
    Publication date: April 25, 2013
    Applicant: Applied Materials, Inc.
    Inventors: Leonid Dorf, Shahid Rauf, Kenneth S. Collins, Nipun Misra, James D. Carducci, Gary Leray, Kartik Ramaswamy
  • Publication number: 20130087286
    Abstract: Embodiments of the present invention provide a plasma chamber design that allows extremely symmetrical electrical, thermal, and gas flow conductance through the chamber. By providing such symmetry, plasma formed within the chamber naturally has improved uniformity across the surface of a substrate disposed in a processing region of the chamber. Further, other chamber additions, such as providing the ability to manipulate the gap between upper and lower electrodes as well as between a gas inlet and a substrate being processed, allows better control of plasma processing and uniformity as compared to conventional systems.
    Type: Application
    Filed: September 27, 2012
    Publication date: April 11, 2013
    Applicant: Applied Materials, Inc.
    Inventors: James D. Carducci, Hamid Tavassoli, Ajit Balakrishna, Zhigang Chen, Andrew Nguyen, Douglas A. Buchberger, JR., Kartik Ramaswamy, Shahid Rauf, Kenneth S. Collins
  • Publication number: 20130040080
    Abstract: An apparatus for removing volatile residues from a substrate is provided. In one embodiment, an apparatus for removing halogen-containing residues from a substrate includes a chamber suitable for operating maintaining a vacuum therein and a heat module positioned to heat a substrate disposed in the chamber. The apparatus for removing halogen-containing residues from a substrate also includes at least one of A) a temperature controlled pedestal having a projection extending radially therefrom suitable for supporting the temperature control pedestal on a ledge of the chamber body, the projection thermally isolating the base from the chamber body; B) a pair of substrate holders that include two support flanges extending radially inward from an inner edge of an arc-shaped body, each support flange having a substrate support step that includes a sloped landing; or C) a domed window.
    Type: Application
    Filed: October 16, 2012
    Publication date: February 14, 2013
    Inventors: Kenneth J. Bhang, Matthew F. Davis, Travis Morey, James D. Carducci
  • Publication number: 20130008604
    Abstract: Methods and apparatus for processing substrates are provided herein. In some embodiments, an apparatus for processing a substrate may include a process chamber having an inner volume and an exhaust system coupled thereto, wherein the exhaust system includes a plurality of first conduits, each first conduit having an inlet adapted to receive exhaust from the inner volume of the process chamber. A pumping plenum is coupled to each of the plurality of first conduits. The pumping plenum has a pumping port adapted to pump the exhaust from the chamber. The conductance between each inlet of the plurality of first conduits and the pumping port is substantially equivalent.
    Type: Application
    Filed: September 13, 2012
    Publication date: January 10, 2013
    Applicant: APPLIED MATERIALS, INC.
    Inventors: KALLOL BERA, JAMES D. CARDUCCI, AJIT BALAKRISHNA, SHAHID RAUF, KENNETH S. COLLINS, ANDREW NGUYEN, HAMID NOORBAKHSH
  • Publication number: 20120325406
    Abstract: A plasma processing chamber has a lower liner with an integrated flow equalizer. In an etching process, the processing gases may be unevenly drawn from the processing chamber which may cause an uneven etching of the substrate. The integrated flow equalizer is configured to equalize the flow of the processing gases evacuated from the chamber via the lower liner.
    Type: Application
    Filed: September 7, 2012
    Publication date: December 27, 2012
    Inventors: James D. CARDUCCI, Andrew NGUYEN, Ajit BALAKRISHNA, Michael C. KUTNEY
  • Patent number: 8313578
    Abstract: A plasma processing chamber having a lowered flow equalizer and a lower chamber liner. In an etching process, the processing gases may be unevenly drawn from the processing chamber which may cause an uneven etching of the substrate. By equalizing the flow of the processing gases evacuated from the chamber, a more uniform etching may occur. By electrically coupling the flow equalizer to the chamber liners, the RF return path from the flow equalizer may run along the chamber liners and hence, reduce the amount of plasma drawn below the substrate during processing.
    Type: Grant
    Filed: November 23, 2009
    Date of Patent: November 20, 2012
    Assignee: Applied Materials, Inc.
    Inventors: James D. Carducci, Kin Pong Lo, Kallol Bera, Michael C. Kutney, Matthew L. Miller