Abstract: A termination arrangement for a cable bundle includes a body with a cable cavity extending therethrough with the plurality of cables extending into the cable cavity. The body includes a cable attachment end through which the cable bundle enters the cable cavity. The cable attachment end includes an annular-shaped sealing recess radially surrounding a portion of the cable cavity. The sealing recess has an inner wall, an outer wall radially surrounding the inner wall, and a bottom wall joining the inner wall and the outer wall. An electromagnetic shield radially surrounds the cable bundle outside of the cavity and extends into the sealing recess. An insulation tubing radially surrounds the electromagnetic shield and the cable bundle outside of the cable cavity and extends into the sealing recess. A collar secured to the cable attachment end retains the electromagnetic shield and the insulation tubing within the sealing recess.

Abstract: An electrical connection system and method includes a first connector housing matable to a second connector housing along a mating axis. The first connector housing contains a mating assist lever (MAL) that rotationally pivots between an INOPERATIVE position and a CLOSED position and includes a locking means. When the MAL is positionally rotatable to the CLOSED position the first connector housing and the second connector housing are mated together such that the locking means is disposed adjacent an external surface of the second connector housing. A sufficiently applied force against the locking means actuates the locking means so that the locking means latchingly secures the first connector housing to the second connector housing. A CPA member, also disposed on the MAL, slidingly communicates with the latched locking means transverse to the mating axis and ensures the latched locking means does not become unlatched so that electrical connection system remains mated.

Abstract: An electrical connection system and method includes a first connector housing matable to a second connector housing along a mating axis. The first connector housing contains a mating assist lever (MAL) that rotationally pivots between an INOPERATIVE position and a CLOSED position and includes a locking means. When the MAL is positionally rotatable to the CLOSED position the first connector housing and the second connector housing are mated together such that the locking means is disposed adjacent an external surface of the second connector housing. A sufficiently applied force against the locking means actuates the locking means so that the locking means latchingly secures the first connector housing to the second connector housing. A CPA member, also disposed on the MAL, slidingly communicates with the latched locking means transverse to the mating axis and ensures the latched locking means does not become unlatched so that electrical connection system remains mated.

Abstract: A ganged electrical connection system includes an arrangement having a spring including a plurality of engagement portions. A plurality of first connectors is receivably coupled in a plurality of receptacles in the arrangement and a plurality of second connectors is matable to the coupled first connectors along mating axes. The plurality of coupled first connectors have floatable movement in the plurality of receptacles. The floatable movement is in at least an axial direction in relation to the plurality of receptacles and the axial positional mating tolerance variation of each second connector in the plurality of second connectors in relation to each first connector in the plurality of coupled first connectors that manifests at each receptacle in the plurality of receptacles is assimilated by each respective spring engagement portion when the plurality of second connectors mate to the plurality of coupled first connectors.

Abstract: A ganged electrical connection system includes a plurality of first connectors matable to a plurality of second connectors along mating axes, and a connector position assurance (CPA) member. The CPA member includes a plurality of tabs and a plurality of release fingers. The plurality of first connectors include a plurality of lock arms and the plurality of second connectors include a plurality of inclined ramps. The plurality of tabs receive the plurality of lock arms and the plurality of inclined ramps deflectingly engage said plurality of release fingers to allow movement of the CPA member in to a position of the CPA member, that when disposed in the position, keeps the plurality of second connectors from unmating from the plurality of coupled first connectors. Methods of fabricating an electrical connection system and a ganged electrical connection system that include the CPA member are also presented.

Abstract: A ganged electrical connection system includes an arrangement defining a plurality of receptacles. A plurality of first connectors is receivably coupled in the plurality of receptacles. A plurality of second connectors is matable to the plurality of coupled first connectors of the arrangement along mating axes. Positional mating tolerance variation associated with the plurality of second connectors in relation to the plurality of coupled first connectors manifested at the plurality of receptacles when the plurality of second connectors are mated to the plurality of coupled first connectors is absorbed by the arrangement. The plurality of the plurality of second connectors mate with the plurality of coupled first connectors in a single unimpeded, uninterrupted mating connection. A ganged electrical system for an electric-type vehicle is also presented.

Abstract: A first connector is matable to a second connector in an electrical connection system. The first connector has a connector body that contains a primary and a secondary latch. The respective latches and the connector body of the first connector are molded to form a single unitary piece. The single unitary piece is constructed to define a space intermediate the primary latch and the connector body. The space is adapted to fit a latch position assurance lock to prevent displacement of the primary latch. The primary and the secondary latch respectively communicate with at least one primary and at least one secondary latch ramp disposed on the second connector when at least the first connector is unmated from the second connector. A method to assemble an electrical connection system using the single unitary piece of the first connector is also provided.

Abstract: An electrical connection system comprises a connector shell and a plurality of wafer connectors that plug into the connector shell. Each wafer connector holds a plurality of electric terminals that are attached to ends of electric cables, and a lock bar that is attached to the connector shell to retain the wafer connectors in the connector shell. The connector shell has an upper wall, a lower wall and side walls that are spaced apart to define a stack of wafer connector compartments that extends from the upper wall to the lower wall, an uppermost compartment being defined in part by the upper wall and an lowermost compartment being defined in part by the lower wall. The side walls each have slots in their confronting surfaces for each compartment in the stack of wafer connector compartments for locating a wafer connector in each compartment, the slots being longitudinal and open ended so that a wafer connector can be inserted longitudinally into each compartment from an insertion end of the shell.

Abstract: An electrical connection system comprises a connector shell and a plurality of wafer connectors that plug into the connector shell. Each wafer connector holds a plurality of electric terminals that are attached to ends of electric cables, and a lock bar that is attached to the connector shell to retain the wafer connectors in the connector shell. The connector shell has an upper wall, a lower wall and side walls that are spaced apart to define a stack of wafer connector compartments that extends from the upper wall to the lower wall, an uppermost compartment being defined in part by the upper wall and an lowermost compartment being defined in part by the lower wall. The side walls each have slots in their confronting surfaces for each compartment in the stack of wafer connector compartments for locating a wafer connector in each compartment, the slots being longitudinal and open ended so that a wafer connector can be inserted longitudinally into each compartment from an insertion end of the shell.

Abstract: A stagable electrical connector and method of assembly has a housing and a shuttle that moves with respect to the housing from a staged position to an assembled position. An electrically conductive terminal snap fits to the shuttle when in the staged position and generally does not move with respect to the shuttle as the shuttle is then moved from the staged position to the assembled position that further secures the terminal to the shuttle. Preferably, a one-way coupler is carried between the shuttle and the housing to strongly resist withdrawal of the shuttle from the housing as the terminal is snap fitted to the shuttle. During snap fitting of the terminal, a flex beam of the shuttle is free to move giving way to the terminal and resiliently flexing back when the terminal is fitted to the shuttle.

Abstract: An electrical splice assembly includes a bus plate having a plurality of coplanar, spaced male blades extending from the bus plate in cantilever fashion, a plurality of female terminals attached to the male blades, and a generally U-shaped housing of extrudable shape. The housing has an elongate open end portion defining a terminal receiving cavity, a closed end portion and an intermediate portion defining a slot that communicates with the terminal receiving cavity. The bus plate is at least partially disposed in the slot and the spaced male blades are at least partially disposed in the terminal receiving cavity along with the female terminals attached to them. The bus plate is a sheet metal stamping and the housing is an extrusion. The female terminals are attached to selected ones of the male blades to form a sub-assembly that is inserted laterally into the housing so the bus plate is at least partially disposed in the slot and the female terminals are disposed in the terminal receiving cavity.

Abstract: A coaxial cable termination system for providing a reliable electrical connection of an end of a coaxial cable to an electrical device. An electrically conductive core body is cast over the core of the coaxial cable, and an electrically conductive shield body is cast over the shield of the coaxial cable, wherein the core and shield bodies are electrically and mechanically connected to the coaxial cable, yet the core and shield bodies mutually have direct current electrical isolation with respect to each other. Each of the core and shield bodies has respective attachment features for a particular application, such as for example connecting to a circuit board.

Abstract: An electrical clip connector has a terminal clip which is electrically mated to a ground stud by hand. The terminal clip is protected by an erogonomically friendly housing which supports the functional requirements of the terminal clip. The housing has a hoop portion which defines a through hole orientated concentrically to a bore defined by a resilient barrel segment of the terminal clip. Communicating transversely with the rough hole is a channel carried by a first portion of the housing which encases a first arm of the terminal clip engaged to a circumferential first end of the barrel segment. A second or activation arm of the terminal clip extends from an opposite end of the barrel segment and crosses over the first arm so that compression of the arms toward one-another causes the loop segment to enlarge for receipt of the ground stud. The second arm is encased by a second portion of the housing which is preferably hinged to the first portion near the hoop portion.

Abstract: An electrical clip connector has a terminal clip which is electrically mated to a ground stud by hand. The terminal clip is protected by an erogonomically friendly housing which supports the functional requirements of the terminal clip. The housing has a hoop portion which defines a through hole orientated concentrically to a bore defined by a resilient barrel segment of the terminal clip. Communicating transversely with the rough hole is a channel carried by a first portion of the housing which encases a first arm of the terminal clip engaged to a circumferential first end of the barrel segment. A second or activation arm of the terminal clip extends from an opposite end of the barrel segment and crosses over the first arm so that compression of the arms toward one-another causes the loop segment to enlarge for receipt of the ground stud. The second arm is encased by a second portion of the housing which is preferably hinged to the first portion near the hoop portion.

Abstract: An electrical clip connector has a terminal clip which is electrically mated to a ground stud by hand. The terminal clip is protected by an erogonomically friendly housing which supports the functional requirements of the terminal clip. The housing has a hoop portion which defines a through hole orientated concentrically to a bore defined by a resilient barrel segment of the terminal clip. Communicating transversely with the rough hole is a channel carried by a first portion of the housing which encases a first arm of the terminal clip engaged to a circumferential first end of the barrel segment. A second or activation arm of the terminal clip extends from an opposite end of the barrel segment and crosses over the first arm so that compression of the arms toward one-another causes the loop segment to enlarge for receipt of the ground stud. The second arm is encased by a second portion of the housing which is preferably hinged to the first portion near the hoop portion.

Abstract: An electrical connector uses a single flex circuit having two banks of electrical conductors each engaged to a series of terminals disposed or engaged in first and second carriers. The carriers are stacked upon one another and then inserted into a shroud of the electrical connector from a lateral direction. A clip retainer is then inserted from the rear into the shroud of the electrical connector between the first and second carriers to assure the position of the individual terminals within the respective carriers. The single flex circuit is replaced by a plurality of individual electrically insulated conductors in a second embodiment.

Abstract: An electrical connector uses a single flex circuit having two banks of electrical conductors each engaged to a series of terminals disposed or engaged in first and second carriers. The carriers are stacked upon one another and then inserted into a shroud of the electrical connector from a lateral direction. A clip retainer is then inserted from the rear into the shroud of the electrical connector between the first and second carriers to assure the position of the individual terminals within the respective carriers. The single flex circuit is replaced by a plurality of individual electrically insulated conductors in a second embodiment.

Abstract: Disclosed herein is an electrical female terminal which comprises a direct current path between a contact region defined by a plurality of circumferentially spaced contact vanes formed as beams having opposite ends connected to terminal body portions and wherein each vane is twisted on its length to provide a radially inwardly directed contact on a beam that provides a torsional force component that increases normal forces for providing electrical contact without producing a commensurate increase in the force required to engage a pin within the contact region.

Abstract: An electrical connector forms a permanent electrical connection between a flat cable having multiple conductors and a plurality of round wires. The connector comprises a first connector half and a second connector half. The first connector half has a flat cable channel and at least one flat cable access window in communication with the flat cable channel. The second connector half has a plurality of wire channels for receiving round wires, and at least one wire access window in communication with one of the wire channels. Each cable access window is aligned with at least one wire access window to facilitate a permanent connection between a conducting strip of the multiple conductor flat cable and a conducting core of the round wire.

Abstract: A miniaturized female electrical terminal (100) having single piece construction which provides positive locking in a sealed system type connector and ability to visually inspect for manufacturing defects, even wherein the outer barrel diameter is less than 1.80 millimeters. The female electrical terminal includes a terminal portion (102), a cable connection portion (104) and an intermediate neck (106) located therebetween. The terminal portion includes an inner barrel (108) which is concentrically located within an outer barrel (110) and connected thereto by a strap (116). A forward end portion of the inner barrel is composed of a first terminal arm (112), a second terminal arm (114) and a portion of the strap, which are annularly arranged to provide a three-point female terminal contact (118). The cable connection portion includes a pair of wire crimp wings (120), a pair of insulation jacket crimp wings (122) at an enlarged diameter area (124), and a neck transition area (126).