Abstract: A combination cutting and burnishing orbital drilling tool may include an elongate tool body including a cutting end and extending along a longitudinal axis. The tool body may include a burnishing portion spaced from the cutting end and configured to induce residual stress in a side wall of a hole without removing material. The tool body may further include a cutting portion interposed between the cutting end and the burnishing portion. The cutting portion may be configured to remove material from a workpiece, thereby creating the hole, during an orbital drilling process.

Abstract: A pneumatic device may be configured and used to provide multiple movement related functions, such as in an automated assembly system. The pneumatic device may comprise a chamber; a sealing element configurable to contact a surface, to enable creating a seal around the chamber by application of pneumatic suction into the chamber; a biasing element configurable to push the sealing element away from the surface; and a pneumatic cushion configurable to expand by application of pneumatic inflow, thus urging the pneumatic device away from the surface.

Abstract: An automated motorized device may be configured to move on a structure for use in assembling of the structure. The automated motorized device may comprise an end effector configured to perform a plurality of assembling related functions; a first movement assembly, comprising a first plurality of dual function movement components; a second movement assembly, comprising a second plurality of dual function movement components; and a pivoting component connected concentrically to the end effector, and to at least one of the first movement assembly and the second movement assembly. Functions of each dual function movement component may comprise adhering and gliding; and during movement of the automated motorized device, one of the first movement assembly and the second movement assembly is secured to the structure while the other one of the first movement assembly and the second movement assembly moves over the structure.

Abstract: Methods and systems for configuring a manual and/or automated processing system to conform to a contoured surface of a structure are disclosed. One example includes an automated processing system with a flexible rail configuration. One or more turnbuckles and/or other actuators configure and hold the flexible rail configuration into conformity with the surface (which could be flat or of a curvature) during processing by the automated processing system. Additionally, one or more combination suction-cup pressurized-air devices may be coupled to the flexible rail configuration for selectively attaching the flexible rail configuration to the contoured surface and also for selectively releasing and/or facilitating elevation and movement of the flexible rail configuration above and about the contoured surface. A multi-function end effector may be associated with the flexible rail configuration and be moveable relative thereto.

Abstract: An automated motorized device may be configured to move on a structure for use in assembling operations thereon. The automated motorized device may comprise a plurality of multifunction movement components, which may be attached to one or more movement assemblies. Functions of each multifunction movement component may comprise adhering and moving. The adhering function may be performed using sealing element, which may be used to create seal between corresponding multifunction movement component and structure. The moving function may be performed using a rolling element, which may be configured to allow rolling on the structure. In some instances, one or more of the multifunction movement components may be configured to also provide floating function, which may be performed, e.g., mechanically or pneumatically.

Abstract: A combination cutting and burnishing orbital drilling tool may include an elongate tool body including a cutting end and extending along a longitudinal axis. The tool body may include a burnishing portion spaced from the cutting end and configured to induce residual stress in a side wall of a hole without removing material. The tool body may further include a cutting portion interposed between the cutting end and the burnishing portion. The cutting portion may be configured to remove material from a workpiece, thereby creating the hole, during an orbital drilling process.

Abstract: Methods and systems for configuring a manual and/or automated processing system to conform to a contoured surface of a structure are disclosed. One example includes an automated processing system with a flexible rail configuration. One or more turnbuckles and/or other actuators configure and hold the flexible rail configuration into conformity with the surface (which could be flat or of a curvature) during processing by the automated processing system. Additionally, one or more combination suction-cup pressurized-air devices may be coupled to the flexible rail configuration for selectively attaching the flexible rail configuration to the contoured surface and also for selectively releasing and/or facilitating elevation and movement of the flexible rail configuration above and about the contoured surface. A multi-function end effector may be associated with the flexible rail configuration and be moveable relative thereto.

Abstract: Methods and systems for configuring a manual and/or automated processing system to conform to a contoured surface of a structure are disclosed. One example includes an automated processing system with a flexible rail configuration. One or more turnbuckles and/or other actuators configure and hold the flexible rail configuration into conformity with the surface (which could be flat or of a curvature) during processing by the automated processing system. Additionally, one or more combination suction-cup pressurized-air devices may be coupled to the flexible rail configuration for selectively attaching the flexible rail configuration to the contoured surface and also for selectively releasing and/or facilitating elevation and movement of the flexible rail configuration above and about the contoured surface. A multi-function end effector may be associated with the flexible rail configuration and be moveable relative thereto.

Abstract: An automated motorized device may be configured to move on a structure for use in assembling of the structure. The automated motorized device may comprise an end effector configured to perform a plurality of assembling related functions; a first movement assembly, comprising a first plurality of dual function movement components; a second movement assembly, comprising a second plurality of dual function movement components; and a pivoting component connected concentrically to the end effector, and to at least one of the first movement assembly and the second movement assembly. Functions of each dual function movement component may comprise adhering and gliding; and during movement of the automated motorized device, one of the first movement assembly and the second movement assembly is secured to the structure while the other one of the first movement assembly and the second movement assembly moves over the structure.

Abstract: An automated motorized device may be configured to move on a structure for use in assembling of the structure. The automated motorized device may comprise an end effector configured to perform a plurality of assembling related functions; a first movement assembly, comprising a first plurality of dual function movement components; a second movement assembly, comprising a second plurality of dual function movement components; and a pivoting component connected concentrically to the end effector, and to at least one of the first movement assembly and the second movement assembly. Functions of each dual function movement component may comprise adhering and gliding; and during movement of the automated motorized device, one of the first movement assembly and the second movement assembly is secured to the structure while the other one of the first movement assembly and the second movement assembly moves over the structure.

Abstract: A pneumatic device may be configured and used to provide multiple movement related functions, such as in an automated assembly system. The pneumatic device may comprise a chamber; a sealing element configurable to contact a surface, to enable creating a seal around the chamber by application of pneumatic suction into the chamber; a biasing element configurable to push the sealing element away from the surface; and a pneumatic cushion configurable to expand by application of pneumatic inflow, thus urging the pneumatic device away from the surface.

Abstract: A pneumatic device may be configured and used to provide multiple movement related functions, such as in an automated assembly system. The pneumatic device may comprise a chamber; a sealing element configurable to contact a surface, to enable creating a seal around the chamber by application of pneumatic suction into the chamber; a biasing element configurable to push the sealing element away from the surface; and a pneumatic cushion configurable to expand by application of pneumatic inflow, thus urging the pneumatic device away from the surface.

Abstract: An automated motorized device may be configured to move on a structure for use in assembling operations thereon. The automated motorized device may comprise a plurality of multifunction movement components, which may be attached to one or more movement assemblies. Functions of each multifunction movement component may comprise adhering and moving. The adhering function may be performed using sealing element, which may be used to create seal between corresponding multifunction movement component and structure. The moving function may be performed using a rolling element, which may be configured to allow rolling on the structure. In some instances, one or more of the multifunction movement components may be configured to also provide floating function, which may be performed, e.g., mechanically or pneumatically.

Abstract: An automated motorized device may be configured to move on a structure for use in assembling of the structure. The automated motorized device may comprise an end effector configured to perform a plurality of assembling related functions; a first movement assembly, comprising a first plurality of dual function movement components; a second movement assembly, comprising a second plurality of dual function movement components; and a pivoting component connected concentrically to the end effector, and to at least one of the first movement assembly and the second movement assembly. Functions of each dual function movement component may comprise adhering and gliding; and during movement of the automated motorized device, one of the first movement assembly and the second movement assembly is secured to the structure while the other one of the first movement assembly and the second movement assembly moves over the structure.

Abstract: A pneumatic device may be configured and used to provide multiple movement related functions, such as in an automated assembly system. The pneumatic device may comprise a chamber; a sealing element configurable to contact a surface, to enable creating a seal around the chamber by application of pneumatic suction into the chamber; a biasing element configurable to push the sealing element away from the surface; and a pneumatic cushion configurable to expand by application of pneumatic inflow, thus urging the pneumatic device away from the surface.

Abstract: A method and apparatus for processing a fastener system. A fastener installation tool may be placed on a surface of an object. An elongate structure may be attached to the fastener installation tool and may have a length. A camera may be associated with the fastener installation tool in which the camera may be configured with a focal length corresponding to the length of the elongate structure. The camera also may be configured to capture an image at least a portion of the fastener system when the elongate structure is placed against the surface of the object on which the fastener system is located. The image of the at least a portion of fastener system may be captured.