Abstract: Systems and methods for constructing and assembling a battery are provided. A battery, may comprise a cell tab support and a plurality of stacked battery cells, where a portion of the cells extends through the cell tab support and is folded over on top of the cell tab support. Each of the plurality of stacked battery cells may comprise two oppositely charged electrode tab terminals bent in opposite directions below the cell tab support, and bent in the same direction over the top of the cell tab support.

Abstract: Example non-limiting technology herein provides several specific approaches for making CWTOF lidar more flexible and amendable to waveform controls. A first method examines how different mathematical wave models can be applied to the continuous wave approach to increase accuracy and reduce calibration burden. Second, an example is described of how carrier waveforms can be modulated with the continuous waveform and then demodulated prior to summation in order to improve noise rejection from both environmental and electronic sources. Third, an example is presented of how DCS frames can be updated with every sample rather than every 5th sample as commonly done (4 DCS frames and 1 ambient frame), which is especially advantageous for tracking faster objects. Fourth, an example of post-collection DCS frame signal processing is given that significantly reduces temporal noise. Fifth, a method is shown for using alternate frames at different integration times to significantly increase the dynamic range of the system.

Abstract: A connector system for use in a power distribution system includes a male terminal assembly, a female terminal assembly and an internal spring. The male terminal assembly includes a male terminal body formed with a spring receiver, a base wall, and a plurality of contact arms extending forward from the base wall and arranged along a curvilinear contact arm path. The contact arms are spatially arranged such that a contact arm opening resides between a pair of contact arms in the plurality of contact arms and no intervening structure of the male terminal body resides between a pair of contact arms in the plurality of contact arms. The internal spring is dimensioned to reside within the spring receiver, and includes a plurality of spring arms arranged along a curvilinear spring arm path. The female connector assembly has a female terminal with a female receptacle.

Abstract: An elastically deformable connector system for use in connecting battery modules in a battery pack. The elastically deformable connector system comprising busbar assembly having a busbar with a plurality of individual conductors vertically arranged to provide a first peripheral portion, a second peripheral portion, and an elastically deformable intermediate portion located between the first and second peripheral portions. The busbar assembly also includes a first male connector assembly coupled to the first peripheral portion of the busbar, a second male connector assembly coupled to the second peripheral portion of the busbar, and a busbar housing that encloses a substantial extent of the busbar. Wherein after the busbar assembly is electrically connected to a pair of battery modules in the battery pack, the intermediate portion is configured to elastically deform to compensate for each of compression movement and expansion movement of the pair of battery modules.

Abstract: A battery pack having battery modules and an elastically deformable connector system for use in connecting said battery modules to one another. The elastically deformable connector system comprising busbar assembly having a busbar with a first peripheral portion, a second peripheral portion, and an elastically deformable intermediate portion located between the first and second peripheral portions. The busbar assembly also includes a first male connector assembly coupled to the first peripheral portion of the busbar, a second male connector assembly coupled to the second peripheral portion of the busbar, and a busbar housing that encloses a substantial extent of the busbar. Wherein after the busbar assembly is electrically connected to a pair of battery modules in the battery pack, the intermediate portion is configured to elastically deform to compensate for each of compression movement and expansion movement of the pair of battery modules.

Abstract: A busbar cooling system includes an enclosure and a conductive assembly. The enclosure has a first non-conductive housing and a second non-conductive housing that are configured to permit fluid to flow through the busbar cooling system, the upper housing having an upper internal wall arrangement and the lower housing having a lower internal wall arrangement, wherein the upper and lower internal wall arrangements collectively define a plurality of distinct and concentrically arranged cavities. The conductive assembly is configured to permit electrical current to pass through the busbar cooling system, said conductive assembly includes an internal cooling core having a plurality individual conductors that are concentrically arranged in a spaced apart relationship to one another, and wherein each cavity is configured to receive a substantial extent of one of the conductors of the internal cooling core.

Abstract: A connector system for electrically connecting a power source to other power distribution components or assemblies, for example in a motor vehicle. This connector system includes a male connector assembly with an electrically conductive male terminal assembly having a male terminal body and an internal spring assembly. The male terminal body includes contact arms with irregular outer peripheries configured to reduce the insertion force associated with the male terminal body. The internal spring assembly includes a spring member and a spring holder that ensures and maintains proper relative positioning or alignment of the internal spring member within the male terminal assembly. The connector system also includes a female connector assembly with a female terminal assembly that receives the male terminal assembly and the spring assembly.

Abstract: A power distribution assembly with boltless busbar system for electrically and mechanically connecting a component to a power source is disclosed. The power distribution assembly includes an interconnecting busbar segment that connects two boltless busbar system together. Each boltless busbar system includes a male busbar assembly and a female busbar assembly. The male busbar assembly includes a male terminal, internal spring member, internal male housing, and external male housing that receives an extent of the male terminal, the internal spring member, and the internal male housing. This male terminal includes a side wall arrangement that defines a receiver and further includes at least one contact arm. An internal spring member with at least one spring arm resides within the male terminal receiver.

Abstract: A connector recording system or platform includes a recording system designed to interact with a connector system to read an indicia and then transfer, store, and display information associated with the positioning of the connector system in the installed component or device. The connector system includes a male housing assembly, a female housing assembly coupled to the male housing assembly in a connected state, and a connector position assurance assembly with the indicia and a locking member that is movable between locked and unlocked positions. In the locked position, the locking member secures the male housing assembly to the female housing assembly and the indicia can be read by the scanner to signal that the connector position assurance assembly is in the locked position. In the unlocked position, the indicia is in a state that does not allow the scanner to obtain information from the indicia.

Abstract: The splice block system is configured to connect multiple components in a power distribution system. The splice block including: (i) an external housing having a removable cover. (ii) a mating assembly coupled to the removable cover and including a first female terminal assembly, a second female terminal assembly, and a third female terminal assembly. (iii) a first male connector assembly having a first male terminal assembly. (iv) a second male connector assembly having a second male terminal assembly, and (v) a third male connector assembly having a third male terminal assembly. Wherein a positioning force FP is applied to each of the first, second, and third male terminal assemblies and a coupling force FC, that is oriented substantially perpendicular to said positioning force Fp, is applied to the removable cover in order to cause an extent of the first, second, and third male terminal assemblies to be positioned within the respective first, second, and third female terminal assemblies.

Abstract: A shielded electrical connector system for electrically and mechanically connecting a component to a power source is disclosed. The connector system includes a male connector assembly with a male terminal, a non-conductive internal male housing that receives the male terminal, and a conductive external male housing that receives an extent of the internal male housing. This terminal includes a receiver and side walls with a contact arm that extends across an aperture in the side wall. An internal spring member with at least one spring arm resides within the male terminal receiver. A female connector assembly includes a female terminal with a receptacle that receives both the male terminal and the spring member. A non-conductive internal female housing receives the female terminal and an extent of the male connector assembly.

Abstract: A shielded electrical connector system is disclosed. A male connector assembly includes a male terminal, a non-conductive internal male, and a conductive external male housing that receives an extent of the internal male housing. The male terminal includes a side wall arrangement defining a receiver and including at least one contact arm. An internal spring member resides within the male terminal receiver. A female connector assembly includes a female terminal with a receptacle that receives the male terminal and the spring member. Wherein in a connected position, the male terminal, the spring member, and the female terminal reside within an external female housing; the male terminal and the spring member reside within an internal female housing; the male terminal and the spring member reside within the internal male housing; and a major extent of both the male terminal and the spring member extend beyond the external male housing.

Abstract: The invention generally provides a connector recording system or platform that includes a recording system designed to interact with a connector system to read an indicia and then transfer, store, and display information associated with the positioning of the connector system in the installed component or device. The connector system includes a male housing assembly, a female housing assembly coupled to the male housing assembly in a connected state, and a connector position assurance assembly with the indicia and a locking member that is movable between locked and unlocked positions. In the locked position, the locking member secures the male housing assembly to the female housing assembly and the indicia can be read by the scanner to signal that the connector position assurance assembly is in the locked position. In the unlocked position, the indicia is in a state that does not allow the scanner to obtain information from the indicia.

Abstract: The present disclosure relates to an electrical connector system having a male connector assembly and a female connector assembly. The male connector assembly includes a male housing assembly and a male terminal assembly having a male terminal, a spring member with at least one contact arm with a significantly bent configuration and an openable jacket that encloses a substantial extent of the male terminal and the spring member. The male terminal assembly also includes a compression limiting means that prevents an external force from overly deforming the contact arm inward. Preventing excessive depression of the contact arm is desirable because it can damage the contact arm and/or the spring member thereby introducing a failure mode to the male connector assembly that can cause the overall connector system to become inoperable and unusable. The female connector assembly includes a female housing assembly and a female terminal assembly.

Abstract: An electrical connector system having a male connector assembly and a female connector assembly. The male connector assembly includes a male housing and a male terminal assembly that includes a male terminal body and at least one contact arm with a folded or pleated portion that is formed from overlapping contact arm layers which increases the thickness of the contact arm at that portion and provides additional contact points with a spring member. The male terminal assembly also includes a spring assembly with both the spring member and a spring holder that are receivable in the male terminal body. The female connector assembly has a female housing and a female terminal assembly. The female terminal assembly comprises a female terminal connection member and a female terminal body.

Abstract: A busbar for use in mechanically and electrically connecting components in a device or system. The busbar includes a plurality of conductors arranged to provide two opposed end portions and an intermediate portion, wherein each of the conductors has a plurality of intermediate extents that traverse the intermediate portion.

Abstract: An electrical connector assembly for electrically and mechanically connecting a component to a power source is disclosed. The connector assembly includes a male terminal with side walls defining a receiver. The side wall includes a contact arm that extends across an aperture in the side wall. The assembly also includes an internal spring member dimensioned to reside within the receiver of the male terminal. The spring member has at least one spring arm that extends from a base portion. The assembly further includes a female terminal with a receptacle dimensioned to receive both the male terminal and the spring member residing within the receiver of the male connector to define a connected position. In the connected position, the spring arm exerts an outwardly directed biasing force on the contact arm of the male terminal to outwardly displace it into engagement with an inner surface of the receptacle to ensure connectivity.

Abstract: The invention generally provides a busbar for use in mechanically and electrically connecting components in a device. The busbar includes a plurality of conductors arranged to provide two opposed end portions and an intermediate portion, wherein each of the conductors has a plurality of intermediate extents that traverse the intermediate portion.

Abstract: A power distribution assembly with boltless busbar system for electrically and mechanically connecting a component to a power source is disclosed. The power distribution assembly includes an interconnecting busbar segment that connects two boltless busbar system together. Each boltless busbar system includes a male busbar assembly and a female busbar assembly. The male busbar assembly includes a male terminal, internal spring member, internal male housing, and external male housing that receives an extent of the male terminal, the internal spring member, and the internal male housing. This male terminal includes a side wall arrangement that defines a receiver and further includes at least one contact arm. An internal spring member with at least one spring arm resides within the male terminal receiver.