Patents by Inventor James Douglas Small
James Douglas Small has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 10130189Abstract: A method of producing a flame resistant ticking includes laminating a flame resistant substrate to a decorative fabric, wherein the substrate is configured to release a chemical vapor that reduces the rate of propagation of a flame along the decorative fabric when the decorative fabric is exposed to flame. The substrate is laminated in direct contact with the inside surface of the decorative fabric. In some embodiments, the laminated ticking is configured to release less than 15 MJ of heat in the first ten minutes when exposed to a flame in accordance with the testing protocol set forth in 16 CFR 1633. Upholstered articles, such as mattresses, mattress foundations, and articles of furniture, may incorporate the flame resistant ticking layer.Type: GrantFiled: August 15, 2008Date of Patent: November 20, 2018Assignee: Precision Fabrics Group, Inc.Inventors: Alfred Frank Baldwin, Jr., John H. Walton, James Douglas Small, Jr., Phil Harris, Walter G. Jones, Ladson Lawrence Fraser, Jr.
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Patent number: 10111532Abstract: A mattress, foundation, or other upholstered sleep product or article includes a core and barrier material surrounding the core. The barrier material includes flame and heat-resistant material that is configured to prevent combustion of the core when the upholstered article is impinged with a gas flame according to California Technical Bulletin 603 of the State of California Department of Consumer Affairs. The barrier material may include an intumescent material that is configured to swell and char in the presence of a flame so as to form a barrier to the flame and to heat generated by the flame.Type: GrantFiled: July 22, 2015Date of Patent: October 30, 2018Assignee: Precision Fabrics Group, Inc.Inventors: James Douglas Small, Jr., John H. Walton, Samuel Mark Gillette, Ladson L. Fraser, Jr., Zareh Mikaelian
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Publication number: 20150320231Abstract: A mattress, foundation, or other upholstered sleep product or article includes a core and barrier material surrounding the core. The barrier material includes flame and heat-resistant material that is configured to prevent combustion of the core when the upholstered article is impinged with a gas flame according to California Technical Bulletin 603 of the State of California Department of Consumer Affairs. The barrier material may include an intumescent material that is configured to swell and char in the presence of a flame so as to form a barrier to the flame and to heat generated by the flame.Type: ApplicationFiled: July 22, 2015Publication date: November 12, 2015Inventors: James Douglas Small, JR., John H. Walton, Samuel Mark Gillette, Ladson L. Fraser, JR., Zareh Mikaelian
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Patent number: 9006118Abstract: A filler cloth includes cellulosic fibers treated with a flame retardant chemistry such that the filler cloth has a char length of less than about nine inches when tested in accordance with NFPA 701, such that thermal shrinkage of the filler cloth at 400° F. is less than about 35% in any direction, and such that the filler cloth maintains flame and heat resistant integrity when impinged with a gas flame in accordance with testing protocols set forth in Technical Bulletin 603 of the State of California Department of Consumer Affairs. The filler cloth cellulosic fibers are treated with a flame retardant chemistry such that the filler cloth has a Frazier air permeability of less than about 400 cfm and a thermal resistance rating of at least about 3 when tested according to NFPA 2112.Type: GrantFiled: January 22, 2013Date of Patent: April 14, 2015Assignee: Precision Fabrics Group, Inc.Inventors: Melanie Pierce Jones, James Douglas Small, Jr., John H. Walton, Alfred Frank Baldwin, Jr., Zareh Mikaelian, William Scott Kinlaw
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Patent number: 8513145Abstract: A filler cloth includes cellulosic fibers treated with a flame retardant chemistry such that the filler cloth has a char length of less than about nine inches when tested in accordance with NFPA 701, such that thermal shrinkage of the filler cloth at 400° F. is less than about 35% in any direction, and such that the filler cloth maintains flame and heat resistant integrity when impinged with a gas flame in accordance with testing protocols set forth in Technical Bulletin 603 of the State of California Department of Consumer Affairs. The filler cloth cellulosic fibers are treated with a flame retardant chemistry such that the filler cloth has a Frazier air permeability of less than about 400 cfm and a thermal resistance rating of at least about 3 when tested according to NFPA 2112.Type: GrantFiled: June 28, 2012Date of Patent: August 20, 2013Assignee: Precision Fabrics Group, Inc.Inventors: Melanie Pearce Jones, James Douglas Small, Jr., John H. Walton, Alfred Frank Baldwin, Jr., Zareh Mikaelian, William Scott Kinlaw
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Patent number: 8440582Abstract: A filler cloth includes cellulosic fibers treated with a flame retardant chemistry such that the filler cloth has a char length of less than about nine inches when tested in accordance with NFPA 701, such that thermal shrinkage of the filler cloth at 400° F. is less than about 35% in any direction, and such that the filler cloth maintains flame and heat resistant integrity when impinged with a gas flame in accordance with testing protocols set forth in Technical Bulletin 603 of the State of California Department of Consumer Affairs. The filler cloth cellulosic fibers are treated with a flame retardant chemistry such that the filler cloth has a Frazier air permeability of less than about 400 cfm and a thermal resistance rating of at least about 3 when tested according to NFPA 2112.Type: GrantFiled: May 30, 2012Date of Patent: May 14, 2013Assignee: Precision Fabrics Group, Inc.Inventors: Melanie Pearce Jones, James Douglas Small, Jr., John H. Walton, Alfred Frank Baldwin, Jr., Zareh Mikaelian, William Scott Kinlaw
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Patent number: 8435907Abstract: A filler cloth includes cellulosic fibers treated with a flame retardant chemistry such that the filler cloth has a char length of less than about nine inches when tested in accordance with NFPA 701, such that thermal shrinkage of the filler cloth at 400° F. is less than about 35% in any direction, and such that the filler cloth maintains flame and heat resistant integrity when impinged with a gas flame in accordance with testing protocols set forth in Technical Bulletin 603 of the State of California Department of Consumer Affairs. The filler cloth cellulosic fibers are treated with a flame retardant chemistry such that the filler cloth has a Frazier air permeability of less than about 400 cfm and a thermal resistance rating of at least about 3 when tested according to NFPA 2112.Type: GrantFiled: June 28, 2012Date of Patent: May 7, 2013Assignee: Precision Fabrics Group, Inc.Inventors: Melanie Pearce Jones, James Douglas Small, Jr., John H. Walton, Alfred Frank Baldwin, Jr., Zareh Mikaelian, William Scott Kinlaw
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Publication number: 20130022805Abstract: A mattress, foundation, or other upholstered sleep product or article includes a core and barrier material surrounding the core. The barrier material includes flame and heat-resistant material that is configured to prevent combustion of the core when the upholstered article is impinged with a gas flame according to California Technical Bulletin 603 of the State of California Department of Consumer Affairs. The barrier material may include an intumescent material that is configured to swell and char in the presence of a flame so as to form a barrier to the flame and to heat generated by the flame.Type: ApplicationFiled: August 23, 2012Publication date: January 24, 2013Inventors: James Douglas Small, JR., John H. Walton, Samuel Mark Gillette, Ladson L. Fraser, JR., Zareh Mikaelian
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Publication number: 20120266385Abstract: A filler cloth includes cellulosic fibers treated with a flame retardant chemistry such that the filler cloth has a char length of less than about nine inches when tested in accordance with NFPA 701, such that thermal shrinkage of the filler cloth at 400° F. is less than about 35% in any direction, and such that the filler cloth maintains flame and heat resistant integrity when impinged with a gas flame in accordance with testing protocols set forth in Technical Bulletin 603 of the State of California Department of Consumer Affairs. The filler cloth cellulosic fibers are treated with a flame retardant chemistry such that the filler cloth has a Frazier air permeability of less than about 400 cfm and a thermal resistance rating of at least about 3 when tested according to NFPA 2112.Type: ApplicationFiled: June 28, 2012Publication date: October 25, 2012Inventors: Melanie Pearce Jones, James Douglas Small, JR., John H. Walton, Alfred Frank Baldwin, JR., Zareh Mikaelian
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Publication number: 20120246832Abstract: A filler cloth includes cellulosic fibers treated with a flame retardant chemistry such that the filler cloth has a char length of less than about nine inches when tested in accordance with NFPA 701, such that thermal shrinkage of the filler cloth at 400° F. is less than about 35% in any direction, and such that the filler cloth maintains flame and heat resistant integrity when impinged with a gas flame in accordance with testing protocols set forth in Technical Bulletin 603 of the State of California Department of Consumer Affairs. The filler cloth cellulosic fibers are treated with a flame retardant chemistry such that the filler cloth has a Frazier air permeability of less than about 400 cfm and a thermal resistance rating of at least about 3 when tested according to NFPA 2112.Type: ApplicationFiled: May 30, 2012Publication date: October 4, 2012Inventors: Melanie Pearce Jones, James Douglas Small, JR., John H. Walton, Alfred Frank Baldwin, JR., Zareh Mikaelian
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Patent number: 8236712Abstract: A filler cloth includes cellulosic fibers treated with a flame retardant chemistry such that the filler cloth has a char length of less than about nine inches when tested in accordance with NFPA 701, such that thermal shrinkage of the filler cloth at 400° F. is less than about 35% in any direction, and such that the filler cloth maintains flame and heat resistant integrity when impinged with a gas flame in accordance with testing protocols set forth in Technical Bulletin 603 of the State of California Department of Consumer Affairs. The filler cloth cellulosic fibers are treated with a flame retardant chemistry such that the filler cloth has a Frazier air permeability of less than about 400 cfm and a thermal resistance rating of at least about 3 when tested according to NFPA 2112.Type: GrantFiled: January 26, 2005Date of Patent: August 7, 2012Assignee: Precision Fabrics Group, Inc.Inventors: Melanie Pearce Jones, James Douglas Small, Jr., John H. Walton, Alfred Frank Baldwin, Jr., Zareh Mikaelian
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Publication number: 20110283458Abstract: A method of producing a ticking includes laminating a flame retardant backer to film material, wherein the backer releases flame retardant in the vapor phase that reduces the rate of flame propagation along the film material, when the ticking layer is exposed to flame. The backer is laminated in direct contact with the film material. In some embodiments, the laminated ticking is configured to release less than 15 MJ of heat in the first ten minutes when exposed to a flame in accordance with the testing protocol set forth in 16 CFR 1633. Upholstered articles, such as mattresses, mattress foundations, and articles of furniture, may incorporate the ticking layer.Type: ApplicationFiled: May 18, 2010Publication date: November 24, 2011Inventors: Samuel Mark Gillette, Zareh Mikaelian, Ladson L. Fraser, JR., James Douglas Small, JR.
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Patent number: 8008218Abstract: Mattress panels and mattresses (including mattress foundations) that satisfy the rigorous requirements of new and promulgated state and federal regulations regarding flammability of mattresses, such as Technical Bulletin 603 of the State of California department of Consumer Affairs (TB-603) and U.S. Consumer Product Safety Commission Standard for Flammability of Mattresses and Mattress/Foundation Sets (16 CFR 1633), are provided. A mattress includes one or more panels of material assembled as a non-quilted, non-perforated, multi-layered structure, wherein the mattress maintains flame and heat resistant integrity when impinged with a gas flame in accordance with the testing protocol set forth in Technical Bulletin 603 of the State of California department of Consumer Affairs (TB-603) and/or in accordance with the testing protocol set forth in U.S. Consumer Product Safety Commission Standard for Flammability of Mattresses and Mattress/Foundation Sets (16 CFR 1633).Type: GrantFiled: October 11, 2007Date of Patent: August 30, 2011Assignee: Precision Fabrics Group, Inc.Inventors: James Douglas Small, Jr., John H. Walton
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Publication number: 20090044341Abstract: A method of producing a flame resistant ticking includes laminating a flame resistant substrate to a decorative fabric, wherein the substrate is configured to release a chemical vapor that reduces the rate of propagation of a flame along the decorative fabric when the decorative fabric is exposed to flame. The substrate is laminated in direct contact with the inside surface of the decorative fabric. In some embodiments, the laminated ticking is configured to release less than 15 MJ of heat in the first ten minutes when exposed to a flame in accordance with the testing protocol set forth in 16 CFR 1633. Upholstered articles, such as mattresses, mattress foundations, and articles of furniture, may incorporate the flame resistant ticking layer.Type: ApplicationFiled: August 15, 2008Publication date: February 19, 2009Inventors: Alfred Frank Baldwin, JR., John H. Walton, James Douglas Small, JR., Phil Harris, Walter G. Jones, Ladson Lawrence Fraser, JR.
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Patent number: 7225487Abstract: A mattress, foundation, or other upholstered sleep product or article includes a core and barrier material surrounding the core. The barrier material includes flame and heat-resistant material that is configured to prevent combustion of the core when the upholstered article is impinged with a gas flame according to California Technical Bulletin 603 of the State of California Department of Consumer Affairs. The barrier material may include an intumescent material that is configured to swell and char in the presence of a flame so as to form a barrier to the flame and to heat generated by the flame.Type: GrantFiled: October 12, 2006Date of Patent: June 5, 2007Assignee: Precision Fabrics Group, Inc.Inventors: James Douglas Small, Jr., John H. Walton, Samuel Mark Gillette, Ladson L. Fraser, Jr., Zareh Mikaelian
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Patent number: 7150059Abstract: A mattress, foundation, or other upholstered sleep product or article includes a core and barrier material surrounding the core. The barrier material includes flame and heat-resistant material that is configured to prevent combustion of the core when the upholstered article is impinged with a gas flame according to California Technical Bulletin 603 of the State of California Department of Consumer Affairs. The barrier material may include an intumescent material that is configured to swell and char in the presence of a flame so as to form a barrier to the flame and to heat generated by the flame.Type: GrantFiled: May 5, 2004Date of Patent: December 19, 2006Assignee: Precision Fabrics Group, Inc.Inventors: James Douglas Small, Jr., John H. Walton, Samuel Mark Gillette, Ladson L. Fraser, Jr., Zareh Mikaelian
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Publication number: 20050227558Abstract: A mattress, foundation, or other upholstered sleep product or article includes a core and barrier material surrounding the core. The barrier material includes flame and heat-resistant material that is configured to prevent combustion of the core when the upholstered article is impinged with a gas flame according to California Technical Bulletin 603 of the State of California Department of Consumer Affairs. The barrier material may include an intumescent material that is configured to swell and char in the presence of a flame so as to form a barrier to the flame and to heat generated by the flame.Type: ApplicationFiled: May 9, 2005Publication date: October 13, 2005Inventors: James Douglas Small, John H. Walton, Samuel Mark Gillette, Ladson L. Fraser, Zereh Mikaelian
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Publication number: 20040226100Abstract: A mattress, foundation, or other upholstered sleep product or article includes a core and barrier material surrounding the core. The barrier material includes flame and heat-resistant material that is configured to prevent combustion of the core when the upholstered article is impinged with a gas flame according to California Technical Bulletin 603 of the State of California Department of Consumer Affairs. The barrier material may include an intumescent material that is configured to swell and char in the presence of a flame so as to form a barrier to the flame and to heat generated by the flame.Type: ApplicationFiled: May 5, 2004Publication date: November 18, 2004Inventors: James Douglas Small, John H. Walton, Samuel Mark Gillette, Ladson L. Fraser, Zareh Mikaelian
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Patent number: 6682793Abstract: There are provided multi-layered structures comprising at least one layer that is an ethylene/alpha-olefin copolymer having a density of less than 0.916 g/cc and a melting peak temperature of greater than 118° C. The multi-layered structures comprise at least two layers. Also provided are articles of manufacture produced from the multi-layer structures such as films, containers, pouches, packages, tubing and the like.Type: GrantFiled: September 2, 1999Date of Patent: January 27, 2004Assignee: Eastman Chemical CompanyInventors: James Douglas Small, Jr., Jeffrey James Vanderbilt, Kathleen Diane Greer, James Edward Rhein
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Patent number: 6479116Abstract: There are provided multi-layered structures comprising at least one layer that is an ethylene/alpha-olefin copolymer having a density of less than 0.916 g/cc and a melting peak temperature of greater than 118° C. The multi-layered structures comprise at least three layers. Also provided are articles of manufacture produced from the multi-layered structures such as films, containers, pouches, packages, tubing and the like.Type: GrantFiled: September 2, 1999Date of Patent: November 12, 2002Assignee: Eastman Chemical CompanyInventors: James Douglas Small, Jr., Jeffrey James Vanderbilt, Kathleen Diane Greer, James Edward Rhein