Abstract: A method of controlling a fuel injector is provided. Engine speed is monitored. Engine torque output is monitored. It is determined if the engine speed is within one of a plurality of predefined engine speed ranges. It is determined if the engine torque output is within one of a plurality of predefined engine torque output ranges. One of a plurality of injector coking factors is assigned based on the determined predefined engine speed range and the determined predefined engine torque output range. A total injector coking factor is calculated based upon total operating time within each of the plurality of injector coking factors. A duration of a fuel injection is increased based upon the calculated total injector coking factor.

Abstract: Systems and methods for compensating for nozzle coking in fuel injection system include creating expected fuel flow rate formula for selected fuel injection nozzle, operating selected fuel injection nozzle for a time, measuring fuel pressure and injector control valve on-time of fuel injection nozzle during operation, determining expected fuel flow rate for measured fuel pressure and injector control valve on-time, measuring actual fuel flow rate of fuel injection nozzle, determining coking condition of fuel injection nozzle, and automatically altering injector control valve on-time to compensate. Expected fuel flow rate formula is determined as function of fuel pressure and injector control valve on-time, while actual fuel flow rate is measured by flow rate sensor attached to injection system. Sometimes, coking condition determination is based on difference between actual fuel flow rate and expected flow rate.

Abstract: A method of controlling a fuel injector is provided. Engine speed is monitored. Engine torque output is monitored. It is determined if the engine speed is within one of a plurality of predefined engine speed ranges. It is determined if the engine torque output is within one of a plurality of predefined engine torque output ranges. One of a plurality of injector coking factors is assigned based on the determined predefined engine speed range and the determined predefined engine torque output range. A total injector coking factor is calculated based upon total operating time within each of the plurality of injector coking factors. A duration of a fuel injection is increased based upon the calculated total injector coking factor.

Abstract: Systems and methods for compensating for nozzle coking in fuel injection system include creating expected fuel flow rate formula for selected fuel injection nozzle, operating selected fuel injection nozzle for a time, measuring fuel pressure and injector control valve on-time of fuel injection nozzle during operation, determining expected fuel flow ate for measured fuel pressure and injector control valve on-time, measuring actual fuel flow rate of fuel injection nozzle, determining coking condition of fuel injection nozzle, and automatically altering injector control valve on-time to compensate. Expected fuel flow rate formula is determined as function of fuel pressure and injector control valve on-time, while actual fuel flow rate is measured by flow rate sensor attached to injection system. Sometimes, coking condition determination is based on difference between actual fuel flow rate and expected flow rate.

Abstract: A unit fuel injector (30) has a reverse flow check (122) disposed in a circular reverse flow check cavity (124) to substantially close an exit through-passage (112) to the cavity which has a central axis (125) parallel to and spaced radially from a longitudinal axis (AX) of the unit fuel injector. The exit through-passage opens to the circular reverse flow check cavity at the central axis of the circular reverse flow check cavity. An adjoining cavity (131) distally adjoins the circular reverse flow check cavity. A passage (132) that at the adjoining cavity is radially off-set from the central axis of the circular cavity extends distally to a distal end of the spring cage.

Abstract: An engine turbocharger, particularly of the two cycle diesel type for railway locomotives and other applications, has a rotor with an overhung compressor supported by a compressor journal bearing and thrust flange combination. The bearing combines a multi (two) lobed offset cylindrical wedge film inner surface with a close clearance squeeze film outer surface that causes the bearing to float laterally in a support member to damp shaft runout while supporting the rotor on load controlling oil wedges. The fixed flange provides thrust control and provides a loose pin connection with the bearing that prevents rotation while permitting its squeeze film damping lateral motion. Particular pressure lubrication provides oil to the bearing interior and exterior adequate for the oil wedge supporting and squeeze film damping functions.