Abstract: A customizable polyamide polymer, in particular Nylon 66, Nylon 6, and copolyamides, having a high molecular weight, excellent color, and low gel content is disclosed. In particular, disclosed is a polymer having a relative viscosity greater than 50 as measured in a 90% strength formic acid solution; consistent viscosity with a standard deviation of less than 1; a gel content no greater than 50 ppm as measured by insolubles larger than 10 micron; an optical defect content of less than 2,000 parts per million (ppm) as measured by optical control system (OCS). The polymer can be made into monofilaments or a multifilament yarn.

Abstract: Aspects include a method for treating a polycrystalline material, the method comprising: exposing a surface of the polycrystalline material to a plasma thereby changing the surface of the polycrystalline material from being characterized by a starting condition to being characterized by a treated condition; wherein: the surface comprises a plurality of crystallites each having the composition MB6, M being a metal element; the plasma comprises ions, the ions being characterized by an average ion flux selected from the range of 1.5 to 100 A/cm2 and an average ion energy that is less than a sputtering threshold energy; the starting condition of the surface is characterized by a first average work function and the treated condition of the surface is characterized by a second average work function; and the second average work function is less than the first average work function.

Abstract: Micro-emitter arrays and methods of microfabricating such emitter arrays are provided. The microfabricated emitter arrays incorporate a plurality of emitters with heights greater than 280 microns with uniformity of +/?10 microns arranged on a supporting silicon substrate, each emitter comprising an elongated body extending from the top surface of the substrate and incorporating at least one emitter tip on the distal end of the elongated body thereof. The emitters may be disposed on the substrate in an ordered array in an X by Y grid pattern, wherein X and Y can be any number greater than zero. The micro-emitter arrays may utilize a LMIS propellant source including, for example, gallium, indium, bismuth, or tin. The substrate may incorporate at least one through-via providing a fluid pathway for the LMIS propellant to flow from a propellant reservoir beneath the substrate to the top substrate surface whereupon the micro-emitter array is disposed.

Abstract: A customizable polyamide polymer, in particular Nylon 66, Nylon 6, and copolyamides, having a high molecular weight, excellent color, and low gel content is disclosed. In particular, disclosed is a polymer having a relative viscosity greater than 50 as measured in a 90% strength formic acid solution; consistent viscosity with a standard deviation of less than 1; a gel content no greater than 50 ppm as measured by insolubles larger than 10 micron; an optical defect content of less than 2,000 parts per million (ppm) as measured by optical control system (OCS). The polymer can be made into monofilaments or a multifilament yarn. Also disclosed is a process of producing the polymer using in-line vacuum finishing technology in the absence of steam or other gases in the second, or post condensation, step of the polymer process.

Abstract: Micro-emitter arrays and methods of microfabricating such emitter arrays are provided. The microfabricated emitter arrays incorporate a plurality of emitters with heights greater than 280 microns with uniformity of +/?10 microns arranged on a supporting silicon substrate, each emitter comprising an elongated body extending from the top surface of the substrate and incorporating at least one emitter tip on the distal end of the elongated body thereof. The emitters may be disposed on the substrate in an ordered array in an X by Y grid pattern, wherein X and Y can be any number greater than zero. The micro-emitter arrays may utilize a LMIS propellant source including, for example, gallium, indium, bismuth, or tin. The substrate may incorporate at least one through-via providing a fluid pathway for the LMIS propellant to flow from a propellant reservoir beneath the substrate to the top substrate surface whereupon the micro-emitter array is disposed.

Abstract: An insertion mechanism brings an insert yarn into association with a base yarn in an automatic winder. The insertion mechanism comprises an insertion guide for delivering the insert yarn to a predetermined location on the winder, and a tensioning device for maintaining tension on the insert yarn. In another aspect, an automatic winder is configured or modified for direct insertion. In contrast to conventional creel frame insertion, the direct insertion technique of the invention avoids the need for a separate step of back-winding, and allows the automatic doffing feature on the winder to be enabled.

Abstract: An insertion mechanism is provided for bringing an insert yarn into association with a base yarn in an automatic winder. The insertion mechanism comprises an insertion guide for delivering the insert yarn to a predetermined location on the winder, and a tensioning device for maintaining tension on the insert yarn. In another aspect, an automatic winder is configured or modified for direct insertion. In contrast to conventional creel frame insertion, the direct insertion technique of the invention avoids the need for a separate step of back-winding, and allows the automatic doffing feature on the winder to be enabled.

Abstract: A carpet fiber yarn having carpet fiber and binder material, the yarn being subjected to singeing to remove protruding fiber ends, and subjected to heat sufficient to melt the binder fiber, wherein initial appearance and trafficked appearance of a first test carpet having a pile comprised of the yarn is improved over a corresponding second test carpet having a pile comprised of an unsinged yarn with the carpet fiber and the binder fiber, the unsinged yarn also being subjected to heat sufficient to melt the binder fiber.