Patents by Inventor James E. Restall

James E. Restall has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 4789441
    Abstract: A substrate such as a single crystal gas turbine blade is given a protective coating by composite electrodeposition of a metal matrix M.sub.1 containing particles of CrAlM.sub.2, where M.sub.1 is Ni or Co or Fe and M.sub.2 is Y, Si, Ti, or a rare earth element. The preferred matrix is Ni or Co or NiCo and the preferred particles are CrAlY. The particle size is important and preferably 75% by weight are between 3.9 and 10.5 .mu.m. The coating is heat treated to produce interdiffusion between the constituents of the matrix and the particles.
    Type: Grant
    Filed: October 4, 1985
    Date of Patent: December 6, 1988
    Inventors: John Foster, Eric C. Kedward, Francis J. Honey, James E. Restall
  • Patent number: 4698130
    Abstract: A halide based process for the removal of surface oxidation and corrosion contamination from metallic articles especially cracked superalloy turbine components, which utilizes a pulsed pressure cycle. Preferably the cycle is established by alternate evacuation and replenishment. A cycle operating at 150 torr or less and utilizing CHF.sub.3 hydrogen and inert gas as atmosphere is described. The evacuation phase of each cycle should preferably reach 20 torr or less. The process is also applicable to etching for detection of near-surface flaws.
    Type: Grant
    Filed: August 29, 1986
    Date of Patent: October 6, 1987
    Assignee: The Secretary of State for Defense in Her Britannic Majesty's Government of the United Kingdom of Great Britain and Northern Ireland
    Inventors: James E. Restall, Cecil Hayman
  • Patent number: 4687684
    Abstract: A process for producing a two element deposition coating on metals e.g. for oxidation/corrosion protection of superalloys, comprises halide transfer of the two elements in sequence from a reaction charge, the reaction charge including a significant excess of halide activator over the amount required for stoichiometric considerations. The transportation of the first element is terminated by reacting its source to exhaustion, in the course of the transport reaction or by evacuating from the reaction vessel. Preferred elements are aluminum with silicon and aluminum with chromium.
    Type: Grant
    Filed: November 22, 1985
    Date of Patent: August 18, 1987
    Assignee: The Secretary of State for Defence in Her Britannic Majesty's Government of the United Kingdom of Great Britain and Northern Ireland
    Inventors: James E. Restall, Cecil Hayman
  • Patent number: 4530885
    Abstract: An alloy having the nominal composition Ni--30/40 wt % Cr--1/5 wt % Ti--2/8 wt % Al is used for coating gas turbine components to give protection against oxidation--and sulphidation--corrosion. A specific alloy having the composition Ni--37 Cr--3 Ti--2Al is applied to a blade fabricated from a nickel superalloy by sputter ion plating to give an overlay coating up to 100 .mu.m thick. Preferably a platinum intermediate layer is flashed on to the substrate before coating. The coating alloy can additionally include rare earths, hafnium or silicon.
    Type: Grant
    Filed: April 12, 1982
    Date of Patent: July 23, 1985
    Assignee: The Secretary of State for Defence in Her Britannic Majesty's Government of the United Kingdom of Great Britain and Northern Ireland
    Inventor: James E. Restall
  • Patent number: 4382976
    Abstract: A metallic or ceramic layer is deposited on a component by plasma spraying. This produces a rough, still porous, coating which is poorly bonded at the interface with the substrate. Aluminium or chromium is vapor deposited under pulsating pressure to react with the substrate to form an oxidation resistant coating of Ni Al (intermetallic) or Ni Cr (solid solution) which may include ceramic particles and is aerodynamically smooth.
    Type: Grant
    Filed: January 21, 1982
    Date of Patent: May 10, 1983
    Assignee: The Secretary of State for Defence in Her Britannic Majesty's Government of the United Kingdom of Great Britain and Northern Ireland
    Inventor: James E. Restall
  • Patent number: 4156042
    Abstract: A process for coating an article such as a turbine blade composed of nickel-base alloy, comprises the steps of surrounding the article by a particulate pack in a chamber, the pack including coating material in elemental or chemically combined form, said coating material selected from the group comprising aluminium, chromium, titanium, zirconium tantalum, niobium, yttrium, rare earth metals, boron and silicon together with a halide activator, preferably of low volatility, and cyclically varying the pressure of an inert gas or a reducing gas or a mixture of said gases contained within said chamber, while maintaining the contents of the chamber at a temperature sufficient to transfer coating material onto the surface of the article and form a diffusion coating thereon.
    Type: Grant
    Filed: February 22, 1978
    Date of Patent: May 22, 1979
    Assignee: The Secretary of State for Defence in Her Britannic Majesty's Government of the United Kingdom of Great Britain and Northern Ireland
    Inventors: Cecil Hayman, James E. Restall