Patents by Inventor James E. Sealey

James E. Sealey has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 7083704
    Abstract: The present invention provides compositions, useful for making lyocell fibers, having a high hemicellulose content, a low copper number and including cellulose that has a low average degree of polymerization (D.P.) and a narrow molecular weight distribution. Further, the present invention provides processes for making compositions, useful for making lyocell fibers, by contacting an alkaline pulp having a high hemicellulose content of at least about 7% with an oxidant sufficient to reduce the average degree of polymerization to about 200 to 1100 without substantially reducing the hemicellulose content or increasing the copper number of the pulp.
    Type: Grant
    Filed: October 10, 2001
    Date of Patent: August 1, 2006
    Assignee: Weyerhaeuser Company
    Inventors: James E. Sealey, II, W. Harvey Persinger, Jr., Mengkui Luo, Vincent A. Roscelli, Amar N. Neogi
  • Patent number: 6861023
    Abstract: A process for making lyocell fibers including the steps of pulping raw material in a digester to provide an alkaline pulp, wherein the raw material includes sawdust in an amount greater than 0% up to 100%; contacting the alkaline pulp including cellulose and at least about 7% hemicellulose under alkaline conditions with an amount of an oxidant sufficient to reduce the average degree of polymerization of the cellulose to the range of from about 200 to about 1100 without substantially reducing the hemicellulose content or substantially increasing the copper number of the pulp; and forming fibers from the pulp.
    Type: Grant
    Filed: April 23, 2002
    Date of Patent: March 1, 2005
    Assignee: Weyerhaeuser Company
    Inventors: James E. Sealey, II, W. Harvey Persinger, Jr., Mengkui Luo, Brian Wester
  • Patent number: 6797113
    Abstract: The use of low specific gravity wood from thinning operations, for example, will produce a lower brownstock viscosity for a given kappa number target. A differential of 200-cP falling ball pulp viscosity has been detected from Kraft cooks of low and high specific gravity wood. Using low specific gravity wood can reduce the bleach stage temperature and the chemical dose needed in the bleach plant to produce lyocell pulp specifications. Low specific gravity wood also increases the ability to reduce pulp viscosity to very low levels without increasing the copper number of the pulp or the concentration of carbonyl in the pulp above acceptable levels.
    Type: Grant
    Filed: January 2, 2003
    Date of Patent: September 28, 2004
    Assignee: Weyerhaeuser Company
    Inventors: James E. Sealey, II, W. Harvey Persinger, Jr., Kent Robarge, Mengkui Luo
  • Patent number: 6706237
    Abstract: The present invention is directed to methods of making lyocell fibers. In particular, the process includes reducing the average degree of polymerization of a pulp to about 200 to 1100 without substantially reducing the hemicellulose content of the pulp, and reducing the copper number to less than 2.0.
    Type: Grant
    Filed: October 30, 2001
    Date of Patent: March 16, 2004
    Assignee: Weyerhaeuser Company
    Inventors: Mengkui Luo, Vincent A. Roscelli, Amar N. Neogi, James E. Sealey, II, Richard A. Jewell
  • Patent number: 6686040
    Abstract: The use of low specific gravity wood from thinning operations, for example, will produce a lower brownstock viscosity for a given kappa number target. A differential of 200-cP falling ball pulp viscosity has been detected from Kraft cooks of low and high specific gravity wood. Using low specific gravity wood can reduce the bleach stage temperature and the chemical dose needed in the bleach plant to produce lyocell pulp specifications. Low specific gravity wood also increases the ability to reduce pulp viscosity to very low levels without increasing the copper number of the pulp or the concentration of carbonyl in the pulp above acceptable levels.
    Type: Grant
    Filed: January 2, 2003
    Date of Patent: February 3, 2004
    Assignee: Weyerhaeuser Company
    Inventors: James E. Sealey, II, W. Harvey Persinger, Jr., Kent Robarge, Mengkui Luo
  • Patent number: 6685856
    Abstract: The use of low specific gravity wood from thinning operations, for example, will produce a lower brownstock viscosity for a given kappa number target. A differential of 200-cP falling ball pulp viscosity has been detected from Kraft cooks of low and high specific gravity wood. Using low specific gravity wood can reduce the bleach stage temperature and the chemical dose needed in the bleach plant to produce lyocell pulp specifications. Low specific gravity wood also increases the ability to reduce pulp viscosity to very low levels without increasing the copper number of the pulp or the concentration of carbonyl in the pulp above acceptable levels.
    Type: Grant
    Filed: January 2, 2003
    Date of Patent: February 3, 2004
    Assignee: Weyerhaeuser Company
    Inventors: James E. Sealey, II, W. Harvey Persinger, Jr., Kent Robarge, Mengkui Luo
  • Patent number: 6686039
    Abstract: The use of low specific gravity wood from thinning operations, for example, will produce a lower brownstock viscosity for a given kappa number target. A differential of 200-cP falling ball pulp viscosity has been detected from Kraft cooks of low and high specific gravity wood. Using low specific gravity wood can reduce the bleach stage temperature and the chemical dose needed in the bleach plant to produce lyocell pulp specifications. Low specific gravity wood also increases the ability to reduce pulp viscosity to very low levels without increasing the copper number of the pulp or the concentration of carbonyl in the pulp above acceptable levels.
    Type: Grant
    Filed: January 2, 2003
    Date of Patent: February 3, 2004
    Assignee: Weyerhaeuser Company
    Inventors: James E. Sealey, II, W. Harvey Persinger, Jr., Kent Robarge, Mengkui Luo
  • Publication number: 20030183351
    Abstract: The use of low specific gravity wood from thinning operations, for example, will produce a lower brownstock viscosity for a given kappa number target. A differential of 200-cP falling ball pulp viscosity has been detected from Kraft cooks of low and high specific gravity wood. Using low specific gravity wood can reduce the bleach stage temperature and the chemical dose needed in the bleach plant to produce lyocell pulp specifications. Low specific gravity wood also increases the ability to reduce pulp viscosity to very low levels without increasing the copper number of the pulp or the concentration of carbonyl in the pulp above acceptable levels.
    Type: Application
    Filed: January 2, 2003
    Publication date: October 2, 2003
    Inventors: James E. Sealey, W. Harvey Persinger, Kent Robarge, Mengkui Luo
  • Publication number: 20030186054
    Abstract: The use of low specific gravity wood from thinning operations, for example, will produce a lower brownstock viscosity for a given kappa number target. A differential of 200-cP falling ball pulp viscosity has been detected from Kraft cooks of low and high specific gravity wood. Using low specific gravity wood can reduce the bleach stage temperature and the chemical dose needed in the bleach plant to produce lyocell pulp specifications. Low specific gravity wood also increases the ability to reduce pulp viscosity to very low levels without increasing the copper number of the pulp or the concentration of carbonyl in the pulp above acceptable levels.
    Type: Application
    Filed: January 2, 2003
    Publication date: October 2, 2003
    Inventors: James E. Sealey, W. Harvey Persinger, Kent Robarge, Mengkui Luo
  • Publication number: 20030186053
    Abstract: The use of low specific gravity wood from thinning operations, for example, will produce a lower brownstock viscosity for a given kappa number target. A differential of 200-cP falling ball pulp viscosity has been detected from Kraft cooks of low and high specific gravity wood. Using low specific gravity wood can reduce the bleach stage temperature and the chemical dose needed in the bleach plant to produce lyocell pulp specifications. Low specific gravity wood also increases the ability to reduce pulp viscosity to very low levels without increasing the copper number of the pulp or the concentration of carbonyl in the pulp above acceptable levels.
    Type: Application
    Filed: January 2, 2003
    Publication date: October 2, 2003
    Inventors: James E. Sealey, W. Harvey Persinger, Kent Robarge, Mengkui Luo
  • Publication number: 20030186055
    Abstract: The use of low specific gravity wood from thinning operations, for example, will produce a lower brownstock viscosity for a given kappa number target. A differential of 200-cP falling ball pulp viscosity has been detected from Kraft cooks of low and high specific gravity wood. Using low specific gravity wood can reduce the bleach stage temperature and the chemical dose needed in the bleach plant to produce lyocell pulp specifications. Low specific gravity wood also increases the ability to reduce pulp viscosity to very low levels without increasing the copper number of the pulp or the concentration of carbonyl in the pulp above acceptable levels.
    Type: Application
    Filed: January 2, 2003
    Publication date: October 2, 2003
    Inventors: James E. Sealey, W. Harvey Persinger, Kent Robarge, Mengkui Luo
  • Patent number: 6605350
    Abstract: The present invention provides compositions, useful for making lyocell fibers, having a high hemicellulose content, a low copper number and including cellulose that has a low average degree of polymerization (D.P.), wherein greater than 4% of pulp fibers have a length-weighted fiber length of less than 2.0 mm. Further, the present invention provides processes for making compositions, useful for making lyocell fibers, having a high hemicellulose content, a low copper number and including cellulose that has a low average degree of polymerization and short fibers. The present invention also provides lyocell fibers and molded bodies made from the compositions. An advantage of the compositions are their quick dissolving nature.
    Type: Grant
    Filed: April 24, 2001
    Date of Patent: August 12, 2003
    Assignee: Weyerhaeuser Company
    Inventors: James E. Sealey, II, W. Harvey Persinger, Jr., Mengkui Luo, Brian Wester
  • Patent number: 6528163
    Abstract: The present invention provides lyocell fibers made from pulp, in particular a pulp having a high hemicellulose content of at least 5%, includes cellulose that has a low average degree of polymerization of from about 200 to about 1100, a kappa number of less than 2.0, and wherein greater than 4% of pulp fibers have a length-weighted fiber length of less than 2.0 mm.
    Type: Grant
    Filed: April 23, 2002
    Date of Patent: March 4, 2003
    Assignee: Weyerhaeuser Company
    Inventors: James E. Sealey, II, W. Harvey Persinger, Jr., Mengkui Luo, Brian Wester
  • Publication number: 20030025252
    Abstract: A process for making lyocell fibers comprising the steps of pulping raw material in a digester to provide an alkaline pulp, wherein the raw material comprises sawdust in an amount greater than 0% up to 100%; contacting the alkaline pulp comprising cellulose and at least about 7% hemicellulose under alkaline conditions with an amount of an oxidant sufficient to reduce the average degree of polymerization of the cellulose to the range of from about 200 to about 1100 without substantially reducing the hemicellulose content or substantially increasing the copper number of the pulp; and forming fibers from the pulp.
    Type: Application
    Filed: April 23, 2002
    Publication date: February 6, 2003
    Applicant: Weyerhaeuser Company
    Inventors: James E. Sealey, W. Harvey Persinger, Mengkui Luo, Brian Wester
  • Publication number: 20030025251
    Abstract: A process for making a composition for conversion to lyocell fiber where the process comprises pulping a raw material in a digester to provide an alkaline pulp, wherein the raw material comprises sawdust in an amount greater than 0% up to 100%; and contacting the alkaline pulp comprising cellulose and at least about 7% hemicellulose under alkaline conditions with an amount of an oxidant sufficient to reduce the average degree of polymerization of the cellulose to within the range of from about 200 to about 1100, without substantially reducing the hemicellulose content of the pulp or substantially increasing the copper number.
    Type: Application
    Filed: April 23, 2002
    Publication date: February 6, 2003
    Applicant: Weyerhaeuser Company
    Inventors: James E. Sealey, W. Harvey Persinger, Mengkui Luo, Brian Wester
  • Patent number: 6514613
    Abstract: The present invention provides molded bodies made from a treated kraft pulp, the pulp having a high hemicellulose content or at least 7% a low copper number of less than 2, and including cellulose that has a low average degree of polymerization (D.P.) that has a range of 200 to 1100.
    Type: Grant
    Filed: October 30, 2001
    Date of Patent: February 4, 2003
    Assignee: Weyerhaeuser Company
    Inventors: Mengkui Luo, Vincent A. Roscelli, Amar N. Neogi, James E. Sealey, II, Richard A. Jewell
  • Patent number: 6491788
    Abstract: The present invention is directed to a process for making a lyocell fiber by contacting an alkaline pulp having cellulose and at least about 7% hemicellulose under alkaline conditions with an amount of an oxidant sufficient to reduce the average degree of polymerization of the cellulose to the range of from about 200 to about 1100 without substantially reducing the hemicellulose content of the pulp or increasing the copper number and then forming fibers from the pulp.
    Type: Grant
    Filed: October 10, 2001
    Date of Patent: December 10, 2002
    Assignee: Weyerhaeuser Company
    Inventors: James E. Sealey, II, W. Harvey Persinger, Jr., Mengkui Luo, Vincent A. Roscelli, Amar N. Neogi
  • Patent number: 6471727
    Abstract: The present invention provides compositions, useful for making lyocell fibers, having a high hemicellulose content, a low lignin content and including cellulose that has a low average degree of polymerization (D.P.). Further, the present invention provides processes for making compositions, useful for making lyocell fibers, having a high hemicellulose content, a low lignin content and including cellulose that has a low average degree of polymerization. The present invention also provides lyocell fibers containing a high proportion of hemicellulose. Further, the lyocell fibers of the present invention have enhanced dye-binding properties and a reduced tendency to fibrillate.
    Type: Grant
    Filed: January 23, 2001
    Date of Patent: October 29, 2002
    Assignee: Weyerhaeuser Company
    Inventors: Mengkui Luo, Vincent A. Roscelli, Amar N. Neogi, James E. Sealey, II, Richard A. Jewell
  • Publication number: 20020155292
    Abstract: The present invention provides lyocell fibers made from pulp, in particular a pulp having a high hemicellulose content of at least 5%, includes cellulose that has a low average degree of polymerization of from about 200 to about 1100, a kappa number of less than 2.0, and wherein greater than 4% of pulp fibers have a length-weighted fiber length of less than 2.0 mm.
    Type: Application
    Filed: April 23, 2002
    Publication date: October 24, 2002
    Applicant: Weyerhaeuser Company
    Inventors: James E. Sealey, W. Harvey Persinger, Mengkui Luo, Brian Wester
  • Patent number: 6444314
    Abstract: The present invention is directed to lyocell fibers having a high hemicellulose content of at least 5%, a low lignin content as measured by a kappa number less than 2.0 and including cellulose that has a low average degree of polymerization (D.P.) in the range of 200 to 1100. Further, the lyocell fibers of the present invention have enhanced dye-binding properties and a reduced tendency to fibrillate.
    Type: Grant
    Filed: October 30, 2001
    Date of Patent: September 3, 2002
    Assignee: Weyerhaeuser
    Inventors: Mengkui Luo, Vincent A. Roscelli, Amar N. Neogi, James E. Sealey, II, Richard A. Jewell