Abstract: An adhesive composition includes a first part comprising about 15 to about 60 wt % of an epoxy compound, about 35 to about 80 wt % of an epoxy novolac, and about 5 to about 25 wt % of an epoxy-based reactive diluent based on the total weight of epoxy compound, epoxy novolac, and reactive diluent; and a second part comprising less than about 20 wt % of a hydroxyaromatic solvent, about 80 to about 99 wt % of a Mannich base, and about 1 to about 20 wt % of a tertiary amine, based on the total weight of hydroxyaromatic solvent, Mannich base, and tertiary amine, the first and second parts being present in a volume ratio of about 0.8:1 to about 1.2:1. Additives to further enhance the properties may be included. A method of forming an adhesive layer includes applying the adhesive composition to a surface.

Abstract: An adhesive composition includes a first part comprising about 15 to about 60 wt % of an epoxy compound, about 35 to about 80 wt % of an epoxy novolac, and about 5 to about 25 wt % of an epoxy-based reactive diluent based on the total weight of epoxy compound, epoxy novolac, and reactive diluent; and a second part comprising less than about 20 wt % of a hydroxyaromatic solvent, about 80 to about 99 wt % of a Mannich base, and about 1 to about 20 wt % of a tertiary amine, based on the total weight of hydroxyaromatic solvent, Mannich base, and tertiary amine, the first and second parts being present in a volume ratio of about 0.8:1 to about 1.2:1. Additives to further enhance the properties may be included. A method of forming an adhesive layer includes applying the adhesive composition to a surface.

Abstract: A chemical anchoring adhesive includes a first part having a viscosity of about 200,000 to about 4,000,000 centipoise and a second part having a viscosity of about 200,000 to about 4,000,000 centipoise. The chemical anchoring adhesive can be in the form of a slug or rope. The first and second parts are directly joined along an interface, which may extend the length of the slug or rope. The first part includes a resin and a particulate filler of a type and amount required to achieve the desired viscosity. The second part includes a curing agent and a particulate filler of a type and amount required to achieve the desired viscosity.

Abstract: A film wrapper for use in storing slugs and ropes of chemical anchoring adhesive includes an outer metallized polymer layer and a heat seal layer. The metallized polymer layer protects the chemical anchoring adhesive from premature reaction by providing a barrier to oxygen and light. The heat seal layer may also act as a moisture barrier layer. The chemical anchoring adhesive is divided into slugs of appropriate size for insertion into boreholes and cementing of anchor pins in the boreholes.

Abstract: A cap member for a dual-compartment adhesive dispensing cartridge comprises a pair of dependent plugs, the cap member is initially integrally secured upon an upper end portion of a dispensing outlet portion by frangible connections which are defined between the plugs and upper end portions of a pair of dispensing conduits that are defined within the dispensing outlet portion by a divider wall. In addition, an axially oriented web member extends upwardly from a central region of the dispensing outlet portion, and the cap member is integrally secured to the upper extremity of the web member by another frangible connection. In this manner, when the cap member is to be separated from the dispensing cartridge, the integral connection defined between the cap member and the web member effectively serves as a pivotal fulcrum about which the cap member can be pivoted.

Abstract: A dual-compartment adhesive dispensing cartridge comprises a pair of storage compartments for containing two different reactive components of, for example, an adhesive mixture. A pair of dispensing conduits are defined within a dispensing outlet portion by means of a divider wall which extends through the entire axial extent of the dispensing outlet portion so as to ensure that the two reactive components are maintained separate until the components are to be dispensed. A cap member comprises a pair of dependent plugs, and the cap member is initially integrally secured upon the upper end portion of the dispensing outlet portion by means of peripheral frangible connections which are defined between the plugs and the upper end portions of the dispensing conduits which define dispensing outlet ports.

Abstract: A chemical anchoring adhesive having a solid, putty-like consistency includes two parts in direct contact with each other along an interface. The first part includes about 20-45% by weight of an epoxy resin, about 10-40% by weight of a first particulate filler having an oil absorption value of at least about 30, and about 40-65% by weight of a second particulate filler, at least about 70% of which has a U.S. Sieve size between 16 and 45. The second part includes about 5-20% by weight of an aliphatic amine compound, about 0.1-15% by weight of a tertiary amine compound, about 1-23% by weight of a first particulate filler having the oil absorption described above, and about 52-87% by weight of a second particulate filler having the U.S. Sieve size described above.

Abstract: A method of making and applying a chemical anchoring adhesive in the form of a highly viscous, self-contained rope or slug is provided. The rope or slug has an average cross-sectional area determined from a formula that takes into account the cross-sectional area of a borehole, the average cross-sectional area of an anchor pin to be inserted into the borehole, and a penetration factor which reflects penetration of the adhesive into the walls of the borehole. By selecting the proper area for the anchoring adhesive, the rope can be cut into slugs having depths equal to the depths of boreholes. When the slugs are inserted into the boreholes, and anchor pins are driven, the amount of adhesive provided by each slug will be just enough to completely fill the interstitial spaces between the anchor pin and inner wall of the borehole, accounting for penetration of some adhesive into the borehole wall.

Abstract: A method of applying a chemical anchoring adhesive to the interior of a borehole includes the steps of providing a highly viscous, self-contained slug of chemical anchoring adhesive, inserting the slug into the borehole, providing an anchor pin, and driving the anchor pin into the borehole using a driving tool that imparts rotary motion to the anchor pin. The adhesive slug includes a first part having a first color and including a resin, and a second part having a second color different from the first and including a curing agent. The rotary motion of the anchor pin mixes the first and second parts together to form a substantially homogeneous composition having a third color different from the first and second colors. The visual indication provided by the third color notifies the worker when the mixing is complete, saving time and money at the construction site while minimizing the occurrence of defective or insufficient mixing.

Abstract: A rope of chemical anchoring adhesive useful in heavy construction applications includes first and second parts in continuous contact along an interface extending the length of the rope. The first part includes a resin and has a highly viscous, putty-like consistency. The second part includes a curing agent and has a highly viscous putty-like consistency. The rope can be cut into slugs at the construction site which are sized according to the depth of the borehole, into which the anchor pin is driven.

Abstract: A chemical anchoring adhesive includes first and second parts each having a highly viscous, putty-like consistency. The first and second parts are joined directly to each other along an interface. The first part includes a resin, and the second part includes a curing agent. The anchoring adhesive does not require separate encapsulation of one or both parts, and can be formed and cut to desired sizes and quantities at any stage before insertion into a borehole.