Abstract: Assigning parts to storage locations in a warehouse. Ratings of parts are determined based partially on pick frequencies of the parts. The parts with higher pick frequencies are determined to have higher ratings than parts with lower pick frequencies. Grades of storage locations in the warehouse are determined based partially on accessibilities of the storage locations to a loading dock. A programmed processor determines respective ranges of grades of the storage locations that will satisfy storage location criteria of the respective ratings of the parts such that the higher rated parts have narrower respective ranges of grades of satisfactory storage locations than the lower rated parts.

Abstract: A replacement document for an errantly assembled custom document is ordered according to the sequence in the initial document order, such that all preceding documents in the sequence of the initial document order will be processes prior to ordering the replacement document.

Abstract: A method and system are provided for operating a document assembly system. Assembly is initiated of a set of documents in a sequence. Improper assembly is detected of a particular one of the documents. Assembly is reinitiated of a replacement for the particular document after each preceding document in the sequence of the set is no longer being assembled by the document assembly system. In another embodiment, improper assembly of particular documents is detected and stored in memory, the stored indications are sorted according to the original sequence, and assembly of replacements for the particular documents is reinitiated according to the sequence.

Abstract: A method and system are provided for monitoring a document assembly system. Assembly is initiated of a set of documents according to multiple document types. At least one of the document types is selected. After initiating assembly of the set of documents, assembly is initiated of at least one supplemental document according to at least one selected document type.