Abstract: A fixture for testing circuits includes a rectangular array of conductive test pads, alternating with insulating areas in a checkerboard-like pattern. In a first embodiment, the entire array is printed on a central portion of a plastic membrane, with outer portions of the membrane carrying electrical lines from the test pads to connectors. In a second embodiment, the rectangular array is formed on surfaces of a number of closely packet plastic membranes, each of which has tabs extending away from the testing surface to connectors. The test fixture is generic, not being configured for testing a particular circuit configuration. To compensate for conditions of linear misalignment, the rectangular array is moved in a raster pattern having a size equal to the cell size of the rectangular array. To compensate for conditions of angular misalignment, the array may be rotated after such misalignment is measured, or test results may be compared with exemplary data for a number of misalignment conditions.

Abstract: A scanning probe microscope having a probe attachment fixture, to which a probe assembly is removably attached during measurements, driven in an engagement direction, and a sample stage driven in scanning directions perpendicular to the engagement direction includes a buffer with a number of buffer stations within the sample stage. When the stage is driven so that one of the buffer stations is in alignment with the attachment fixture, and when the attachment fixture is driven in the engagement direction to be in proximity to the buffer station, the probe assembly is selectively transferred in either direction between the attachment fixture and the buffer station. In a preferred embodiment, probe assemblies are transferred on transfer pallets, and a stationary magazine is provided for storing these pallets, which are transferred in either direction between the magazine and the buffer.

Abstract: A test system for applying electrical tests to circuits on flexible substrates includes a first transport system moving frames, each of which is configured for holding a single such flexible substrate, a loading station in which the substrates are individually loaded onto the frames, a testing station in which the electrical tests are applied, and an unloading station in which the substrates are removed from the frames. Within the testing station, each frame is disengaged from the first transport system and fastened to a second transport system, which moves the frame in a pattern causing a number of segments of the substrate within the frame to be placed between probe arrays adjacent each of the opposite sides of the substrate. These arrays are each aligned with visual markings on the adjacent side of the substrate, and the arrays are then moved into engagement with the substrate for the testing process.

Abstract: A dual contact probe tip is provided within a flying probe circuit tester to make separate electrical contacts with a circuit under test at two closely-spaced test points. The tip includes a mounting block having an attachment section attached to a carriage of the tester and a pair of flexible cantilever sections, with a probe pin extending from a distal end of each of these cantilever sections to make contact with the circuit. One electrical path is established through the conductive mounting block and one of the probe pins. The other probe pin is coated with an insulating material except for its point and for a surface to which a wire is soldered, so that the other electrical path is established through this other probe pin and the attached wire. Each probe pin is tapered toward its point, and the probe pins extend from the mounting block at an oblique angle toward one another.

Abstract: An actuator providing Z-direction movement within a positioning system extends between an input stage and an output stage. A nut is mounted to rotate on the input stage in threaded engagement with a screw extending into the nut from the output stage. The nut is driven by a motor also mounted on the input stage. A plate attached to the output stage through a flexible leaf spring slides along the input stage in the Z-direction with movement of the output stage, preventing rotation of the output stage about the axis of the screw. Lateral positioning of the screw results from the threaded engagement of the screw and nut. The leaf spring is formed to provide a lateral pre-load force between the screw and nut.