Abstract: A ball socket assembly, bearing therefor, and method of construction thereof are provided. The ball socket assembly includes a housing with an inner bore extending between a closed first end region and an open second end region. A fiber-reinforced bearing is disposed in the inner bore. The bearing has a lower portion presenting a lower bearing surface having a first radius of curvature and an upper portion presenting an upper bearing surface having a second radius of curvature that is greater than the first radius of curvature. The lower bearing surface and the upper bearing surface surround a ball cavity in which a spherical ball portion of a ball stud is disposed. The housing second end region is plastically deformed radially inwardly to impart a bias on the bearing upper portion that causes the second radius of curvature to be biased substantially equal to the first radius of curvature.

Abstract: A ball socket assembly, bearing therefor, and method of construction thereof are provided. The ball socket assembly includes a housing with an inner bore extending between a closed first end region and an open second end region. A fiber-reinforced bearing is disposed in the inner bore. The bearing has a lower portion presenting a lower bearing surface having a first radius of curvature and an upper portion presenting an upper bearing surface having a second radius of curvature that is greater than the first radius of curvature. The lower bearing surface and the upper bearing surface surround a ball cavity in which a spherical ball portion of a ball stud is disposed. The housing second end region is plastically deformed radially inwardly to impart a bias on the bearing upper portion to fix the bearing and the ball portion in the housing. The bias causes the second radius of curvature to be biased substantially equal to the first radius of curvature.

Abstract: A ball socket assembly, bearing therefor, and method of construction thereof are provided. The ball socket assembly includes a housing with an inner bore extending between a closed first end region and an open second end region. A fiber-reinforced bearing is disposed in the inner bore. The bearing has a lower portion presenting a lower bearing surface having a first radius of curvature and an upper portion presenting an upper bearing surface having a second radius of curvature that is greater than the first radius of curvature. The lower bearing surface and the upper bearing surface surround a ball cavity in which a spherical ball portion of a ball stud is disposed. The housing second end region is plastically deformed radially inwardly to impart a bias on the bearing upper portion to fix the bearing and the ball portion in the housing. The bias causes the second radius of curvature to be biased substantially equal to the first radius of curvature.

Abstract: The ball joint assembly includes a housing that has an inner wall which surrounds an open bore that extends along a central axis. The ball joint assembly further includes a ball stud with a ball portion that is received in the open bore of the housing and with a shank portion that projects out of the open bore through an open end of the housing. At least one bearing is also disposed in the open bore. The at least one bearing has a curved bearing surface which is in slidable contact with the ball portion of the ball stud for allowing the ball stud and the housing to rotate and articulate relative to one another. The bearing is made as a single, monolithic piece of nylon 4/6.

Abstract: The control arm assembly includes a control arm body that has at least one opening which extends along a horizontally extending axis. A bushing assembly is received in the at least one opening of the control arm body. The bushing assembly includes at least one ring that is made of an elastomeric material and that has an inner surface which defines an inner bore that extends along an axis between opposite open ends. A tube extends through the inner bore of the at least one elastomeric ring. At least one liner made of a low friction fabric material is fixedly attached with the inner surface for allowing free rotation of the tube relative to the at least one ring.

Abstract: The control arm assembly includes a control arm body that has at least one opening which extends along a horizontally extending axis. A bushing assembly is received in the at least one opening of the control arm body. The bushing assembly includes at least one ring that is made of an elastomeric material and that has an inner surface which defines an inner bore that extends along an axis between opposite open ends. A tube extends through the inner bore of the at least one elastomeric ring. At least one liner made of a low friction fabric material is fixedly attached with the inner surface for allowing free rotation of the tube relative to the at least one ring.

Abstract: The ball joint assembly includes a housing that has an inner wall which surrounds an open bore that extends along a central axis. The ball joint assembly further includes a ball stud with a ball portion that is received in the open bore of the housing and with a shank portion that projects out of the open bore through an open end of the housing. At least one bearing is also disposed in the open bore. The at least one bearing has a curved bearing surface which is in slidable contact with the ball portion of the ball stud for allowing the ball stud and the housing to rotate and articulate relative to one another. The bearing is made as a single, monolithic piece of nylon 4/6.

Abstract: A ball joint for interconnecting relatively movable components includes a housing and a stud with a spherical bearing surface disposed in the housing. The bearing has a concave spherical bearing surface which is brought into sliding abutment with the spherical bearing surface of the stud. The bearing is of a monolithic piece of fiber-reinforced polyoxymethylene material and includes carbon fibers which extend circumferentially about the concave spherical bearing surface.

Abstract: A ball joint for interconnecting relatively movable components includes a housing and a stud with a spherical bearing surface disposed in the housing. The bearing has a concave spherical bearing surface which is brought into sliding abutment with the spherical. bearing surface of the stud. The bearing is of a monolithic piece of fiber-reinforced polyoxyinethylene material and includes carbon fibers which extend circumferentially about the concave spherical bearing surface.

Abstract: The ball joint includes a housing and a stud with a spherical bearing surface disposed in the housing. The bearing has a concave spherical bearing surface which is brought into sliding abutment with the spherical bearing surface of the stud. The bearing is of a monolithic piece of fiber-reinforced polyamide material and includes carbon fibers which extend circumferentially about the concave spherical bearing surface.

Abstract: A ball joint for interconnecting relatively movable components is provided. The ball joint includes a housing and a stud with a spherical bearing surface disposed in the housing. The bearing has a concave spherical bearing surface which is brought into sliding abutment with the spherical bearing surface of the stud. The bearing is of a monolithic piece of fiber-reinforced polyamide material and includes carbon fibers which extend circumferentially about the concave spherical bearing surface.

Abstract: A dust boot with enhanced protection from contaminants and improved lubrication characteristic includes a dust boot body having a housing opening on one end and on an opposing end a stud opening in an upper boot wall. The boot also includes a wiping lip located on an inner face of the upper boot wall in the stud opening, a grease channel on an outer surface of the upper boot wall bounded circumferentially by a rim seal, an offset opening hole through the upper boot wall into the grease channel which is offset from the wiping lip, and a flexible flap portion of said rim seal which is spaced away from said offset opening hole. The dust boot may also include an insert made from a plastic such as nylon housed in the upper boot wall such that the offset opening hole extends through the insert. The insert may also form a portion of the grease channel. The offset opening is preferably spaced opposite the flexible flap to promote the flow of grease around the outer surface of the stud.

Abstract: A joint enclosure apparatus includes a dust boot having an opening and a rim located adjacent to the opening, a flexible flap formed as a portion of the rim, and at least one grease relief passage located on an outer surface of the dust boot adjacent to the flexible flap. The dust boot is useful for use in a ball joint assembly which includes a ball stud having a shank portion and a ball portion; a housing adapted to receive the ball portion in articulatable engagement in a ball stud exit end; a dust boot having a shank opening in sealing engagement with the shank portion and a housing opening in sealing engagement with the housing at the ball stud exit end and a rim adjacent to the shank opening; a flexible flap formed as a portion of the rim; and at least one grease relief passage located on an outer surface of the dust boot adjacent to the flexible flap. The grease relief passage may comprise a rib or a recessed channel.

Abstract: A dust boot with enhanced protection from contaminants and improved lubrication characteristic includes a dust boot body having a housing opening on one end and on an opposing end a stud opening in an upper boot wall. The boot also includes a wiping lip located on an inner face of the upper boot wall in the stud opening, a grease channel on an outer surface of the upper boot wall bounded circumferentially by a rim seal, an offset opening hole through the upper boot wall into the grease channel which is offset from the wiping lip, and a flexible flap portion of said rim seal which is spaced away from said offset opening hole. The dust boot may also include an insert made from a plastic such as nylon housed in the upper boot wall such that the offset opening hole extends through the insert. The insert may also form a portion of the grease channel. The offset opening is preferably spaced opposite the flexible flap to promote the flow of grease around the outer surface of the stud.

Abstract: A joint enclosure apparatus includes a dust boot having an opening and a rim located adjacent to the opening, a flexible flap formed as a portion of the rim, and at least one grease relief passage located on an outer surface of the dust boot adjacent to the flexible flap. The dust boot is useful for use in a ball joint assembly which includes a ball stud having a shank portion and a ball portion; a housing adapted to receive the ball portion in articulatable engagement in a ball stud exit end; a dust boot having a shank opening in sealing engagement with the shank portion and a housing opening in sealing engagement with the housing at the ball stud exit end and a rim adjacent to the shank opening; a flexible flap formed as a portion of the rim; and at least one grease relief passage located on an outer surface of the dust boot adjacent to the flexible flap. The grease relief passage may comprise a rib or a recessed channel.