Abstract: An optical system including a dual-layer microelectromechanical systems (MEMS) device, and methods of fabricating and operating the same are disclosed. Generally, the MEMS device includes a substrate having an upper surface; a top modulating layer including a number of light modulating micro-ribbons, each micro-ribbon supported above and separated from the upper surface of the substrate by spring structures in at least one lower actuating layer; and a mechanism for moving one or more of the micro-ribbons relative to the upper surface and/or each other. The spring structures are operable to enable the light modulating micro-ribbons to move continuously and vertically relative to the upper surface of the substrate while maintaining the micro-ribbons substantially parallel to one another and the upper surface of the substrate. The micro-ribbons can be reflective, transmissive, partially reflective/transmissive, and the device is operable to modulate a phase and/or amplitude of light incident thereon.

Abstract: Spatial light modulators (SLMs) and systems using same are described. Generally, the system includes a laser, a fixture holding a workpiece to be processed using the laser, illumination optics to illuminate the SLM with laser light, imaging optics to focus modulated light from the SLM onto the workpiece, and a controller to control the laser, the SLM, imaging optics and the fixture to scan the modulated light across a workpiece surface. The SLM includes an array of microelectromechanical system based diffractors, each including an electrostatically deflectable member coupled to a first light reflective surface and to bring light reflected from the first light reflective surface into interference with light reflected from a second light reflective surface in the SLM. The controller is operable to provide analog gray-scale control of an intensity of modulated light reflected from each diffractor by controlling an electrostatic force generated by a driver coupled thereto.

Abstract: A method to control combustion in an HCCI engine, to mitigate effects of combustion chamber deposits is detailed. The method comprises applying a specific surface coating to a combustion chamber surface. The surface coating has thermal properties substantially similar to the combustion chamber deposits. The thermal properties preferably include a) thermal conductivity, b) heat capacity, and c) thermal diffusivity. Applying a surface coating results in a reduction of combustion variability due to variation in combustion chamber deposits, and an improvement on combustion stability at low loads due to reduced heat loss. A preferred thermally insulating surface coating includes thermal parameters of a heat capacity in a range of 0.03×106 J/m3-K to 2.0×106 J/m3-K; a thermal conductivity in a range of 0.25 W/m-K to 2.5 W/m-K; and, a thermal diffusivity in a range of 1×10?7 m2/s to 8×10?6 m2/s.

Abstract: A method to dynamically determine a parametric value for combustion chamber deposits (CCD), e.g. in a controlled auto-ignition engine, including in-situ evaluation of thickness of CCD, based on a sensor which monitors combustion in a homogeneous charge compression ignition engine. It includes a temperature sensor operative to monitor the combustion chamber, and a CCD parameter that is based upon a peak combustion temperature measured at a crank angle. A CCD parameter can also be determined utilizing an in-cylinder pressure monitor, wherein a combustion chamber deposit parameter is based upon crank angle location of a peak in-cylinder pressure parameter.

Abstract: A method to operate a multi-cylinder direct-injection engine in one of a controlled auto-ignition and a spark-ignition combustion mode is described. Engine operation and an operator torque request are monitored. Fuel delivery to a portion of the cylinders is selectively deactivated and torque output from non-deactivated cylinders is selectively increased to achieve the operator torque request when the monitored engine operation is above a predetermined threshold. An engine operating point at which an engine load demand exceeds an operating capability of the engine in a stoichiometric HCCI mode is identified. The engine is selectively operated in an unthrottled spark-ignition mode with at least one cylinder unfueled and torque output from the remaining cylinders is selectively increased.

Abstract: A method to dynamically determine a parametric value for combustion chamber deposits (CCD), e.g. in a controlled auto-ignition engine, including in-situ evaluation of thickness of CCD, based on a sensor which monitors combustion in a homogeneous charge compression ignition engine. It includes a temperature sensor operative to monitor the combustion chamber, and a CCD parameter that is based upon a peak combustion temperature measured at a crank angle. A CCD parameter can also be determined utilizing an in-cylinder pressure monitor, wherein a combustion chamber deposit parameter is based upon crank angle location of a peak in-cylinder pressure parameter.

Abstract: A method is provided for control of transition between combustion modes of a direct-injection engine operable in a homogeneous charge compression ignition (HCCI) mode at lower loads and a spark ignition flame propagation (SI) mode at higher loads. The engine includes a variable valve actuation system including two-step high and low lift valve actuation and separate cam phasing for both intake and exhaust valves. The method includes operating the engine at steady state, with fuel-air-exhaust gas mixtures at predetermined conditions, for each speed and load, and controlling the engine during mode changes between the HCCI mode and the SI mode by switching the exhaust and intake valves between low lift for HCCI operation and high lift for SI operation.

Abstract: A direct injection controlled auto-ignition engine is operated at steady state, within a homogeneous charge compression-ignition (HCCI) load range and with fuel-air-diluent mixtures at predetermined conditions, for each speed and load, of engine control inputs, including at least fueling mass flow rate, injection timing (FI), spark timing (SI) and exhaust recompression obtained by negative valve overlap (NVO). During load change rates below a predetermined threshold, SI, FI and NVO change rates are synchronized to current changes in the fueling mass flow rate. For fast load increases above the threshold, the cylinder charge is temporarily enriched by increasing the percentage of residual gas or reducing the percentage of fresh air mass in the charge sufficiently to maintain auto-ignition temperature during the load change. This may be done by delaying NVO action for a predetermined speed-dependent number of engine cycles.

Abstract: A method is provided for control of a direct-injection engine operated with controlled auto-ignition (HCCI) during load transient operations between modes of lean combustion low load (HCCI/Lean) and stiochiometric combustion medium load (HCCI/Stoich.). The method includes 1) operating the engine at steady state, within a homogeneous charge compression-ignition (HCCI) load range, with fuel-air-exhaust gas mixtures at predetermined conditions, for each speed and load, and controlling the engine during changes of operating mode between one to another of the HCCI/Stoich. medium load mode and the HCCI/Lean lower load mode by synchronizing change rates of predetermined controlled inputs to the current engine fueling change rate.

Abstract: A control system and method to dynamically determine a parametric value for combustion chamber deposits (CCD), e.g. in a controlled auto-ignition engine, including in-situ evaluation of thickness of CCD, based on a sensor which monitors combustion. It includes a temperature sensor operative to monitor the combustion chamber, and a CCD parameter that is based upon a peak combustion temperature measured at a crank angle. A CCD parameter can also be determined utilizing an in-cylinder pressure monitor, wherein a combustion chamber deposit parameter is based upon crank angle location of a peak in-cylinder pressure parameter.

Abstract: A direct injection controlled auto-ignition engine is operated at steady state, within a homogeneous charge compression-ignition (HCCI) load range and with fuel-air-diluent mixtures at predetermined conditions, for each speed and load, of engine control inputs, including at least injection timing (FI), spark timing (SI), throttle position, exhaust gas recirculation (EGR) valve setting and exhaust recompression obtained by negative valve overlap (NVO). During engine speed transients, the control inputs are synchronized to changes in the current engine speed, and also with any concurrent changes in the engine fueling rate. Inputs that are inactive during all or part of a speed change have a zero change rate while inactive. The method maintains robust auto-ignition combustion during speed transients with constant or variable fueling rates and with or without load changes.

Abstract: Operation of a homogeneous charge compression ignition engine is adapted to fuel variations. A variable valve actuating system is employed to effect conditions conducive to homogeneous charge compression ignition operation. Nominal valve timing is selected and adjustments thereto are made based on deviations in combustion phasing from a desired combustion phasing. Fuel delivery timing and quantity are adjusted once valve timing authority limits are reached to achieve further combustion phasing improvement.

Abstract: A method to operate a multi-cylinder direct-injection engine in one of a controlled auto-ignition and a spark-ignition combustion mode is described. Engine operation and an operator torque request are monitored. Fuel delivery to a portion of the cylinders is selectively deactivated and torque output from non-deactivated cylinders is selectively increased to achieve the operator torque request when the monitored engine operation is above a predetermined threshold. An engine operating point at which an engine load demand exceeds an operating capability of the engine in a stoichiometric HCCI mode is identified. The engine is selectively operated in an unthrottled spark-ignition mode with at least one cylinder unfueled and torque output from the remaining cylinders is selectively increased.

Abstract: The present invention relates to methods for robust controlled auto-ignition and spark ignited combustion controls in gasoline direct-injection engines, including transients, using either exhaust re-breathing or a combination of exhaust re-compression and re-breathing valve strategy. These methods are capable of enabling engine operation with either lean of stoichiometric or stoichiometric air/fuel ratio for oxides of nitrogen (NOx) control, with varying exhaust gas recirculation (EGR) rates and throttle valve positions for knock control, and with a combination of homogeneous charge compression ignition (HCCI) and spark ignition (SI) combustion modes to optimize fuel economy over a wide range of engine operating conditions.

Abstract: A method and apparatus for controlling engine operation to compensate for effects of combustion chamber deposits (CCDs) on combustion in a controlled auto-ignition engine is presented. Control methodologies comprise operation of variable valve actuation, fuel injection, spark timing, and intake air and coolant temperature to dynamically compensate for the effect of CCDs. A sensitivity to core gas temperature and chamber wall thermal conditions is shown, which is correlatable to in-cylinder CCD formation. Intake charge or coolant temperature control can be used to compensate for CCD effects. An engine control scheme relies upon a parametric input that quantifies instantaneous CCD formation in the combustion chamber. The result is further applicable to control pre-ignition in a conventional spark-ignition engine.

Abstract: A four-stroke internal combustion engine is operated in controlled auto-ignition mode by any of a variety of valve control strategies conducive to controlled auto-ignition conditions in conjunction with in-cylinder fuel charges that are at either stoichiometric or lean of stoichiometric air-fuel ratios. A measure of engine NOx emission is provided and when it crosses a predetermined threshold, the in-cylinder fuel charge is transitioned from the operative one of the stoichiometric or lean of stoichiometric air-fuel ratios to the inoperative one of the stoichiometric or lean of stoichiometric air-fuel ratios.

Abstract: Operation of a homogeneous charge compression ignition engine is adapted to fuel variations. A variable valve actuating system is employed to effect conditions conducive to homogeneous charge compression ignition operation. Nominal valve timing is selected and adjustments thereto are made based on deviations in combustion phasing from a desired combustion phasing. Fuel delivery timing and quantity are adjusted once valve timing authority limits are reached to achieve further combustion phasing improvement.

Abstract: A method and apparatus for controlling engine operation to compensate for effects of combustion chamber deposits (CCDs) on combustion in a controlled auto-ignition engine is presented. Control methodologies comprise operation of variable valve actuation, fuel injection, spark timing, and intake air and coolant temperature to dynamically compensate for the effect of CCDs. A sensitivity to core gas temperature and chamber wall thermal conditions is shown, which is correlatable to in-cylinder CCD formation. Intake charge or coolant temperature control can be used to compensate for CCD effects. An engine control scheme relies upon a parametric input that quantifies instantaneous CCD formation in the combustion chamber. The result is further applicable to control pre-ignition in a conventional spark-ignition engine.

Abstract: A control system and method to dynamically determine a parametric value for combustion chamber deposits (CCD), e.g. in a controlled auto-ignition engine, including in-situ evaluation of thickness of CCD, based on a sensor which monitors combustion. It includes a temperature sensor operative to monitor the combustion chamber, and a CCD parameter that is based upon a peak combustion temperature measured at a crank angle. A CCD parameter can also be determined utilizing an in-cylinder pressure monitor, wherein a combustion chamber deposit parameter is based upon crank angle location of a peak in-cylinder pressure parameter.

Abstract: A method to control combustion in an HCCI engine, to mitigate effects of combustion chamber deposits is detailed. The method comprises applying a specific surface coating to a combustion chamber surface. The surface coating has thermal properties substantially similar to the combustion chamber deposits. The thermal properties preferably include a) thermal conductivity, b) heat capacity, and c) thermal diffusivity. Applying a surface coating results in a reduction of combustion variability due to variation in combustion chamber deposits, and an improvement on combustion stability at low loads due to reduced heat loss. A preferred thermally insulating surface coating includes thermal parameters of a heat capacity in a range of 0.03×106 J/m3-K to 2.0×106 J/m3-K; a thermal conductivity in a range of 0.25 W/m-K to 2.5 W/m-K; and, a thermal diffusivity in a range of 1×10?7 m2/s to 8×10?6 m2/s.