Abstract: Sensor assemblies and methods are described that facilitate the use of a long-range torsional guided-wave inspection system for inspecting pipes, tubes, or other longitudinal cylindrical structures, with a partial excitation and detection around the pipe circumference. The sensor assemblies comprise a plate-type magnetostrictive sensor probe positioned beneath a compressible/expandable bladder and an inverted U-shaped frame that retain and position the sensor probe against the external wall of the pipe under inspection. Preferably, a magnetostrictive strip is positioned in direct contact with the pipe wall over which the plate magnetostrictive sensor probe is positioned. The probe is preferably curved to match the curvature of the external surface of the pipe. A pad may be positioned between the probe and the magnetostrictive strip to improve compliance with irregular pipe surfaces.

Abstract: Methods and devices for inspecting waterwall tubes for the detection of fire side damage over a long length of the tube are described. The system of the invention uses a magnetostrictive strip and a flat coil-type plate magnetostrictive sensor (MsS) that are held in place on the waterwall using a specially designed frame and an electromagnetic circuit. The magnetostrictive strip and plate type MsS are positioned against a tube in the waterwall using an elastomeric pad or a fluid filled bladder to achieve close contact and good mechanical coupling between the magnetostrictive strip and the tube surface. When current activated, the electromagnet holds the entire assembly in place and provides a DC bias magnetic field required for plate magnetostrictive sensor probe operation. Long-range guided-waves are pulsed into the tube and reflected signals are detected within the same sensor structure.

Abstract: Methods and devices for inspecting waterwall tubes for the detection of fire side damage over a long length of the tube are described. The system of the invention uses a magnetostrictive strip and a flat coil-type plate magnetostrictive sensor (MsS) that are held in place on the waterwall using a specially designed frame and an electromagnetic circuit. The magnetostrictive strip and plate type MsS are positioned against a tube in the waterwall using an elastomeric pad or a fluid filled bladder to achieve close contact and good mechanical coupling between the magnetostrictive strip and the tube surface. When current activated, the electromagnet holds the entire assembly in place and provides a DC bias magnetic field required for plate magnetostrictive sensor probe operation. Long-range guided-waves are pulsed into the tube and reflected signals are detected within the same sensor structure.

Abstract: Sensor assemblies and methods are described that facilitate the use of a long-range torsional guided-wave inspection system for inspecting pipes, tubes, or other longitudinal cylindrical structures, with a partial excitation and detection around the pipe circumference. The sensor assemblies comprise a plate-type magnetostrictive sensor probe positioned beneath a compressible/expandable bladder and an inverted U-shaped frame that retain and position the sensor probe against the external wall of the pipe under inspection. Preferably, a magnetostrictive strip is positioned in direct contact with the pipe wall over which the plate magnetostrictive sensor probe is positioned. The probe is preferably curved to match the curvature of the external surface of the pipe. A pad may be positioned between the probe and the magnetostrictive strip to improve compliance with irregular pipe surfaces.

Abstract: A nondestructive inspection apparatus is designed to inspect components in a small gap of a structure. A main body 19 of the nondestructive inspection apparatus is positioned on a spray line header 13 connected to a thermal sleeve 16 within a cooling water inlet nozzle 12, and fixed to a core spray line 14 by vertically clamping the core spray line 14 with fixing units 21a, 21b at the position where the thermal sleeve 16 to be inspected is located. Scanners 24a, 24b insert a tape probe 27 having an inspection head 28 inside an annular gap 17 formed between the thermal sleeve 16 and the cooling water inlet nozzle 12 in an axial direction. The scanners 24a, 24b are guided by guide rails 22a, 22b to move the tape prove 27 so that the inspection head 28 can move in the circumferential direction of the annular gap 17.

Abstract: An inspection apparatus performs a visual inspection on inner structural members of a large-scale system from the outside without disassembling the system. The inspection apparatus includes a screw device formed in a tube-like shape which engages with surfaces of internal structural members of the large-scale system while advancing into a narrow pathway of the large-scale system when inserted in the narrow pathway and applied with a rotational force, a video scope having a camera at its end which is inserted in the screw device and protrudes from an end of the screw device to capture images of surfaces of the internal structural members of the large-scale system, and a video monitor for displaying the images from the video scope and controlling a direction of the end of the video scope.

Abstract: The invention provides an improved method and device for inspecting heat exchanger tubes from within the tube inside diameter that overcomes the shortcomings of the prior art. It adapts a guided-wave probe approach that makes use of a torsional wave mode instead of a longitudinal wave node disclosed in the prior art. The torsional wave mode has many advantages over the longitudinal wave mode for detecting defects. When energized by suitable instrumentation, the probe is caused to generate a torsional mode signal that is transmitted to the heat exchanger tube from the waveguide tube. When reflected signals from defects in the heat exchanger tube walls are returned to the inspection opening end of the heat exchanger tube, the reflected defect signals are transmitted to the probe waveguide tube for amplification, detection and characterization of the reflected signal.

Abstract: A method and apparatus for implementing magnetostrictive sensor techniques for the nondestructive evaluation of pipes or tubes. A magnetostrictive sensor generates guided waves in a pipe or tube, which waves travel therethrough in a direction parallel to the longitudinal axis of the pipe or tube. This is achieved by using a magnetized ferromagnetic strip being pressed circumferentially against the pipe or tube. For improved efficiency, the strip may be made from an iron-cobalt alloy. The guided waves are generated in the strip and coupled to the pipe or tube and propagate along the length of said pipe or tube. For detection, the guided waves in the pipe or tube are coupled to the thin ferromagnetic strip and are detected by receiving MsS coils. Reflected guided waves may represent defects in the pipe or tube.

Abstract: A method and apparatus is shown for implementing magnetostrictive sensor techniques for the nondestructive evaluation of pipes or tubes. A magnetostrictive sensor generates guided waves in a pipe or tube, which waves travel therethrough in a direction parallel to the longitudinal axis of the pipe or tube. This is achieved by using a magnetized ferromagnetic strip being pressed circumferentially against the pipe or tube. For improved efficiency, the strip may be made from an iron-cobalt alloy. The guided waves are generated in the strip and coupled to the pipe or tube and propagate along the length of said pipe or tube. For detection, the guided waves in said pipe or tube are coupled to the thin ferromagnetic strip and are detected by receiving MsS coils. Reflected guided waves may represent defects in the pipe or tube.

Abstract: A method and apparatus is shown for implementing magnetostrictive sensor techniques for the nondestructive evaluation of pipes or tubes. A magnetostrictive sensor generates guided waves in a pipe or tube, which waves travel therethrough in a direction parallel to the longitudinal axis of the pipe or tube. This is achieved by using a magnetized ferromagnetic strip being pressed circumferentially against the pipe or tube. The guided waves are generated in the strip and coupled to the pipe or tube and propagate along the length of said pipe or tube. For detection, the guided waves in said pipe or tube are coupled to the thin ferromagnetic strip and are detected by receiving MsS coils. Reflected guided waves may represent defects in the pipe or tube.

Abstract: A method and apparatus is shown for implementing magnetostrictive sensor techniques for the nondestructive evaluation of pipes or tubes. A magnetostrictive sensor generates guided waves in a pipe or tube, which waves travel therethrough in a direction parallel to the longitudinal axis of the pipe or tube. This is achieved by using a magnetized ferromagnetic strip being pressed circumferentially against the pipe or tube. The guided waves are generated in the strip and coupled to the pipe or tube and propagate along the length of said pipe or tube. For detection, the guided waves in said pipe or tube are coupled to the thin ferromagnetic strip and are detected by receiving MsS coils. Reflected guided waves may represent defects in the pipe or tube.