Abstract: A method for manufacturing an insert having a plurality of tabs thereon in a cast molding operation is disclosed herein. The method commences with mixing a polyurethane prepolymer with a curing agent to form a polyurethane. The mixture is then poured into a mold cavity having a plurality of peripheral cavities. The mold is then subjected to pressure and heat for a predetermined time to cure the mixture thereby forming the polyurethane insert.

Abstract: A golf club head having a defined internal cavity, and a golf club head containing a bi-material weight having a nonhomogeneous structure is disclosed herein. A method to add the bi-material weight to the golf club entails heating, vibration and cooling to produce the nonhomogeneous structure is also disclosed herein.

Abstract: A golf club head having a defined internal cavity, and a golf club head containing a bi-material weight having a nonhomogeneous structure is disclosed herein. A method to add the bi-material weight to the golf club entails heating, vibration and cooling to produce the nonhomogeneous structure is also disclosed herein.

Abstract: A golf club head having a defined internal cavity, and a golf club head containing a bi-material weight having a nonhomogeneous structure. A method to add the bi-material weight to the golf club entails heating, vibration and cooling to produce the nonhomogeneous structure.

Abstract: A golf club head having a defined internal cavity, and a golf club head containing a bi-material weight having a nonhomogeneous structure is disclosed herein. A method to add the bi-material weight to the golf club entails heating, vibration and cooling to produce the nonhomogeneous structure is also disclosed herein.

Abstract: A golf club head having a defined internal cavity, and a golf club head containing a bi-material weight having a nonhomogeneous structure. A method to add the bi-material weight to the golf club entails heating, vibration and cooling to produce the nonhomogeneous structure.

Abstract: A combination golf club with an insert and golf ball in which the cover of the golf ball and the insert are composed of substantially the same material. The preferred material is a thermoset polyurethane. An alternative material is an ionomer material. The golf club is preferably a putter.

Abstract: A golf club head with a polymer insert is disclosed herein. The polymer insert is disposed in a recess of the club head in which the recess has a depth that is greater than the thickness of the insert. The polymer insert has a plurality of tabs on its perimeter to engage the recess walls to allow the insert to essentially float within the recess. An adhesive is disposed between the rear wall of the recess and an interior surface of the insert. Further, an adhesive is applied between the plurality of tabs, and preferably over the exterior surface of each of the plurality of tabs. The plurality of tabs allow for a uniform surface on the face of the club head TO without having the insert occupy the entire recess. The insert may occupy between 55% to 75% of the face of the club head. Further, the insert may occupy between 10% to 25% of the volume of the club head. Yet further, the insert may be 1% to 5% of the weight of the club head. The insert may be composed of a thermoset material.

Abstract: A golf club head having a defined internal cavity, and a golf club head containing a bi-material weight having a nonhomogeneous structure. A method to add the bi-material weight to the golf club entails heating, vibration and cooling to produce the nonhomogeneous structure.