Abstract: A method includes providing a computer aided design model including a panel model having a panel model surface and an ornamentation model having an ornamentation model surface facing the panel model surface. A respective distance in the computer aided design model is calculated between the ornamentation model surface and the panel model surface at discrete points on the ornamentation model surface. Each distance is compared to a tolerance to identify the discrete points at which the respective distance is outside of the tolerance. The ornamentation model surface at the discrete points at which the respective distance is outside of the tolerance is adjusted to bring the respective distance within the tolerance. The method includes manufacturing an ornamentation including points on a surface of the ornamentation corresponding to the discrete points on the ornamentation model surface that were adjusted to bring the respective distance within the tolerance.

Abstract: A method includes providing a computer aided design model including a panel model having a panel model surface and an ornamentation model having an ornamentation model surface facing the panel model surface. A respective distance in the computer aided design model is calculated between the ornamentation model surface and the panel model surface at discrete points on the ornamentation model surface. Each distance is compared to a tolerance to identify the discrete points at which the respective distance is outside of the tolerance. The ornamentation model surface at the discrete points at which the respective distance is outside of the tolerance is adjusted to bring the respective distance within the tolerance. The method includes manufacturing an ornamentation including points on a surface of the ornamentation corresponding to the discrete points on the ornamentation model surface that were adjusted to bring the respective distance within the tolerance.

Abstract: A vehicle with a front fascia and a decorative badge integrated with the fascia. A rear surface of the badge is attached to a front portion of the fascia. The portion of the fascia to which the badge is attached is the badge mounting region, and the fascia's portion surrounding the badge mounting region is the fascia surrounding region. A radar system mounted behind the fascia emits radar beams in forward direction, which are intercepted by the fascia and the badge in the badge mounting region, and by the fascia, in the fascia surrounding region The rear surface of the fascia in the badge mounting region is indented the amount of the badge's average thickness, and the cumulative average thickness of the badge and the fascia material in the badge mounting region remains uniform throughout, equal to the average thickness of the fascia in the fascia surrounding region.

Abstract: A vehicle with a front fascia and a decorative badge integrated with the fascia. A rear surface of the badge is attached to a front portion of the fascia. The portion of the fascia to which the badge is attached is the badge mounting region, and the fascia's portion surrounding the badge mounting region is the fascia surrounding region. A radar system mounted behind the fascia emits radar beams in forward direction, which are intercepted by the fascia and the badge in the badge mounting region, and by the fascia, in the fascia surrounding region The rear surface of the fascia in the badge mounting region is indented the amount of the badge's average thickness, and the cumulative average thickness of the badge and the fascia material in the badge mounting region remains uniform throughout, equal to the average thickness of the fascia in the fascia surrounding region.