Abstract: A process of preparing a compounded hydrostable poly(aliphatic ester-carbonate) includes providing a hydrostable poly(aliphatic ester-carbonate), compounding in an extruder the hydrostable poly(aliphatic ester-carbonate) and 0.05 wt % to 0.60 wt % of a multifunctional epoxide compounding stabilizer, based on the total weight of the compounded hydrostable poly(aliphatic ester-carbonate), under vacuum of 17000 to 85000 Pascals, and a torque of 30% to 75%, to provide the compounded hydrostable poly(aliphatic ester-carbonate). After compounding, at least one of the following apply: the inter-sample variability in molecular weight is less than 5%, wherein inter-sample variability is determined by comparing five 100 mil chips of the compounded hydrostable poly(aliphatic ester-carbonate); the % weight average molecular weight (MW) difference is less than 5% after hydroaging at 85° C.

Abstract: A process of preparing a compounded hydrostable poly(aliphatic ester-carbonate) comprises providing a hydrostable poly(aliphatic ester-carbonate), compounding in an extruder the hydrostable poly(aliphatic ester-carbonate) and 0.05 wt % to 0.60 wt % of a multifunctional epoxide compounding stabilizer, based on the total weight of the compounded hydrostable poly(aliphatic ester-carbonate), under vacuum of 17000 to 85000 Pascals, and a torque of 30% to 75%, to provide the compounded hydrostable poly(aliphatic ester-carbonate). After compounding, at least one of the following apply: the inter-sample variability in molecular weight is less than 5%, wherein inter-sample variability is determined by comparing five 100 mil chips of the compounded hydrostable poly(aliphatic ester-carbonate); the % weight average molecular weight (MW) difference is less than 5% after hydroaging at 85° C.

Abstract: A copolycarbonate included 2-95 mole percent of high heat carbonate units derived from a high heat aromatic dihydroxy monomer, wherein a polycarbonate homopolymer derived from the high heat aromatic dihydroxy monomer has a glass transition temperature of 175-330 C determined by differential scanning calorimetry as per ASTM D3418 with a 20 C/min heating rate, and 5-98 mole percent of a low heat carbonate units derived from a low heat aromatic monomer, wherein a polycarbonate homopolymer derived from the low heat aromatic monomer has a glass transition temperature of less than 170 C determined by differential scanning calorimetry as per ASTM D3418 with a 20 C/min heating rate, each based on the sum of the moles of the carbonate units; and a sulfur-containing stabilizer compound, wherein the sulfur-containing stabilizer compound is a thioether carboxy compound, a thioether dicarboxy compound, a thioether ester compound, or a combination thereof, wherein the sulfur-containing stabilizer compound is present in an

Abstract: An interfacial process for preparing a poly(aliphatic ester-carbonate) includes providing an initial polymerization reaction mixture comprising an aliphatic C6-20 dicarboxylic acid, a bisphenol, an alkali hydroxide, and optionally a catalyst in a solvent system comprising water and an immiscible organic solvent, adding an initial portion of a carbonyl dihalide over a first time period while maintaining the reaction at a first pH from 7 to 8; and adding a second portion of the carbonyl dihalide over a second, subsequent time period while maintaining the reaction pH at a second pH from 9 to 12, to provide a product polymerization mixture, wherein the amount of alkali hydroxide in the initial polymerization reaction mixture is effective to increase the fraction of the first time period at a measured pH of 7 to 8 compared to the same reaction mixture with a higher amount of alkali hydroxide in the initial polymerization mixture.

Abstract: A thermoplastic composition including a resin phase and 10% to 55%, especially 25% to 45% of glass fibers by weight of the composition is disclosed. The resin phase includes a polysiloxane block copolymer including polydimethylsiloxane blocks and polycarbonate blocks derived from bisphenol A. The resin phase further includes a polycarbonate and has between 2.0 wt % and 10 wt % by weight of siloxane. The thermoplastic composition has (i) a notched Izod impact strength of at least 150 Joules per meter measured at 23° C. according to ASTM D256, (ii) a tensile strength greater than 95 MPa as determined by ASTM D638, (iii) a tensile modulus greater than 10,900 MPa as determined by ASTM D638 and (iv) an unnotched Izod impact strength greater than 775 Joules per meter measured at 23° C. according to ASTM D256.

Abstract: An endcapped polycarbonate, comprising thioether carbonyl endcaps of the formula wherein L is a C1-12 aliphatic or aromatic linking group, and R is a C1-20 alkyl, C6-18 aryl, or C7-24 arylalkylene.

Abstract: Polycarbonate compositions with high flame retardance are disclosed. The compositions include a polycarbonate having repeating units derived from a monomer with an ester side group, and also include a flame retardant additive. These compositions may be further blended with another polycarbonate. The resulting compositions have high flame retardance and improved anti-drip properties.

Abstract: A method of preparing a poly(ester-carbonate) includes contacting an aqueous solution including a dicarboxylic acid with a first solution including phosgene and a first organic solvent in a tubular reactor to provide a first reaction mixture. A dihydroxy aromatic compound, the corresponding dialkali metal salt of the dihydroxy aromatic compound, or a combination comprising at least one of the foregoing, water, and a second organic solvent are combined to provide a second reaction mixture. The method further includes introducing the first reaction mixture, the second reaction mixture, and a second solution comprising phosgene to a tank reactor, wherein the tank reactor has a first pH of 7 to 10. The pH is optionally raised to 9 to 11 to provide a third reaction mixture including the poly(ester-carbonate). Poly(ester-carbonate)s prepared according to the method described herein are also disclosed.

Abstract: An aromatic polycarbonate, having an aromatic polycarbonate backbone, can comprise: less than or equal to 5 ppm of polymeric chlorine attached to the aromatic polycarbonate backbone; less than 0.5 ppm of dichloromethane, less than 5 ppm of monohydric phenols, and less than 0.5 ppm of aromatic compounds containing no chlorine based on the total weight of the aromatic polycarbonate, wherein the aromatic compounds are compounds other than the aromatic polycarbonate.

Abstract: Articles having improved flame retardance and chemical resistance properties can be made from blends containing a cross-linkable polycarbonate resin having repeating units derived from a dihydroxybenzophenone. Predictive equations can be used to relate properties of the blend and the polycarbonate resin to the final properties of the article, and permit design of articles with desired combinations of properties.

Abstract: Polysiloxane-polycarbonates and improved methods for preparing the polysiloxane-polycarbonates are provided. Also provided are blend compositions including the polysiloxane-polycarbonates. The blend compositions can include one or more additional polymers. The blend compositions can include one or more additives. The blend compositions can be used to prepare articles of manufacture.

Abstract: An interfacial process for preparing a poly(aliphatic ester-carbonate) includes providing an initial polymerization reaction mixture comprising an aliphatic C6-20 dicarboxylic acid, a bisphenol, an alkali hydroxide, and optionally a catalyst in a solvent system comprising water and an immiscible organic solvent, adding an initial portion of a carbonyl dihalide over a first time period while maintaining the reaction at a first pH from 7 to 8; and adding a second portion of the carbonyl dihalide over a second, subsequent time period while maintaining the reaction pH at a second pH from 9 to 12, to provide a product polymerization mixture, wherein the amount of alkali hydroxide in the initial polymerization reaction mixture is effective to increase the fraction of the first time period at a measured pH of 7 to 8 compared to the same reaction mixture with a higher amount of alkali hydroxide in the initial polymerization mixture.

Abstract: A thermoplastic composition including a resin phase and 10% to 55%, especially 25% to 45% of glass fibers by weight of the composition is disclosed. The resin phase includes a polysiloxane block copolymer including polydimethylsiloxane blocks and polycarbonate blocks derived from bisphenol A. The resin phase further includes a polycarbonate and has between 2.0 wt % and 10 wt % by weight of siloxane. The thermoplastic composition has (i) a notched Izod impact strength of at least 150 Joules per meter measured at 23° C. according to ASTM D256, (ii) a tensile strength greater than 95 MPa as determined by ASTM D638, (iii) a tensile modulus greater than 10,900 MPa as determined by ASTM D638 and (iv) an unnotched Izod impact strength greater than 775 Joules per meter measured at 23° C. according to ASTM D256.

Abstract: A method of preparing a poly(ester-carbonate) includes contacting an aqueous solution including a dicarboxylic acid with a first solution including phosgene and a first organic solvent in a tubular reactor to provide a first reaction mixture. A dihydroxy aromatic compound, the corresponding dialkali metal salt of the dihydroxy aromatic compound, or a combination comprising at least one of the foregoing, water, and a second organic solvent are combined to provide a second reaction mixture. The method further includes introducing the first reaction mixture, the second reaction mixture, and a second solution comprising phosgene to a tank reactor, wherein the tank reactor has a first pH of 7 to 10. The pH is optionally raised to 9 to 11 to provide a third reaction mixture including the poly(ester-carbonate). Poly(ester-carbonate)s prepared according to the method described herein are also disclosed.

Abstract: Melt polymerization processes for producing photoactive additives are disclosed. The photoactive additives are cross-linkable polycarbonate resins formed from a benzophenone, a dihydroxy chain extender, a carbonate precursor, and a catalyst. The additives can be produced without the use of phosgene or dichloromethane, and can be cross-linked with other polymers upon exposure to UV radiation.

Abstract: Crosslinkable polycarbonate resins having improved properties are disclosed. The crosslinkable polycarbonate resins are formed from a reaction of at least a benzophenone, a first dihydroxy chain extender, and a carbonate precursor, and may include a second dihydroxy chain extender as well.

Abstract: Polymeric compositions having improved flame retardance properties are disclosed. The compositions comprise a cross-linkable polycarbonate resin having a photoactive group derived from a benzophenone, a bromine source, and optionally a non-brominated and non-chlorinated flame retardant. The composition contains a minimum amount of bromine. Articles formed from the compositions have robust flame retardance properties and enhanced chemical resistance.

Abstract: The disclosure concerns medical device parts having a thickness of about 4 mm or less, where the medical device part is manufactured by an injection molding process utilizing a polycarbonate polymer and from about 0.2 wt % to about 0.5 wt % of pentaerythritol tetrastearate and from about 0.05 wt % to about 0.3 wt % of glycerol monostearate; wherein said pentaerythritol tetrastearate is derived from a biosource.

Abstract: Polycarbonate compositions with high flame retardance are disclosed. The compositions include a polycarbonate having repeating units derived from a monomer with an ester side group, and also include a flame retardant additive. These compositions may be further blended with another polycarbonate. The resulting compositions have high flame retardance and improved anti-drip properties.

Abstract: In an embodiment, an aromatic polycarbonate, having an aromatic polycarbonate backbone, can comprise: less than or equal to 5 ppm of polymeric chlorine attached to the aromatic polycarbonate backbone; less than 0.5 ppm of dichloromethane, less than 5 ppm of monohydric phenols, and less than 0.5 ppm of aromatic compounds containing no chlorine based on the total weight of the aromatic polycarbonate, wherein the aromatic compounds are compounds other than the aromatic polycarbonate.