Abstract: A fire blocking non-woven textile containing a first carded web of char-forming fibers containing aramid or melamine/formaldehyde fiber and a second carded web of oxygen-depleting fibers comprising a blend of polyacrylonitrile copolymer with a halogen comonomer and a polyester polymer. The webs may be needled-punched or thermally bonded and remain as separate layers separating the action of the char forming and oxygen depleting layers to optimize char strength, provide a light weight product, which may satisfy 16 CFR 1633 at thicknesses of up to 3.0 mm.

Abstract: A fire blocking non-woven textile containing a first carded web of char-forming fibers containing aramid or melamine/formaldehyde fiber and a second carded web of oxygen-depleting fibers comprising a blend of polyacrylonitrile copolymer with a halogen comonomer and a polyester polymer. The webs may be needled-punched or thermally bonded and remain as separate layers separating the action of the char forming and oxygen depleting layers to optimize char strength, provide a light weight product, which may satisfy 16 CFR 1633 at thicknesses of up to 3.0 mm.

Abstract: The present disclosure relates to a highloft needlepunched fabric wherein said fabric may be formed by needlepunching a web at a penetration density of less than or equal to about 150 penetrations per square centimeter and a penetration depth of about 5-20 mm, wherein the needles are spaced apart 5 mm or greater.

Abstract: The present invention relates to a flame-retardant removable cover which may be applied to a mattress. The removable cover, when applied to mattress, may reduce the peak heat release rate and/or total energy released in accordance with 16 CFR 1633 testing protocols. The cover may comprise a non-woven material. The removable cover may also comprise a non-woven type construction and an elastomeric material. The removable cover may therefore be designed with respect to the different requirements of those mattresses to which it may be applied to assist in meeting open flame mattress flammability standards.

Abstract: The present invention relates to elastic fire blocking materials. The elastomeric material may be disposed on, impregnated into or intermingled with one or more layers of fire blocking material. These materials may be applied in, for example, mattresses or upholstery.

Abstract: The present invention relates to a fire blocking non-woven three-dimensional structure. The structure may include a fabric having a multiplicity of compressible projections wherein the projections return substantially to their original shape after being compressed by 50%. The fabric may include a layer of non-woven and/or metallic film or foil fire blocking material.

Abstract: The present invention is directed at the field of ultrasonic welding of flame retardant materials. In one exemplary embodiment, two layers of non-woven fabrics may be welded together to create a woven appearance and which may resemble the appearance of a woven fabric, such as that used in mattress ticking.