Abstract: A heat exchanger includes a fluid reservoir having a peripherally extending foot, a header having a mounting tab bent to engage the foot of the fluid reservoir to couple the header to the fluid reservoir, and a retaining feature configured to prevent disengagement of the mounting tab of the header from the foot of the fluid reservoir. The retaining feature overlays at least a portion of an outer surface of the mounting tab while otherwise restrained by a portion of the fluid reservoir in order to prevent the disengagement of the mounting tab from the foot.

Abstract: A heat exchanger includes a fluid reservoir having a peripherally extending foot, a header having a mounting tab bent to engage the foot of the fluid reservoir to couple the header to the fluid reservoir, and a retaining feature configured to prevent disengagement of the mounting tab of the header from the foot of the fluid reservoir. The retaining feature overlays at least a portion of an outer surface of the mounting tab while otherwise restrained by a portion of the fluid reservoir in order to prevent the disengagement of the mounting tab from the foot.

Abstract: A header for a heat exchanger includes a header frame defining an opening and including a base portion circumscribing a perimeter thereof. A mounting tab extends from the base portion. The mounting tab is configured to bend inwardly with respect to the header frame. A deformation featured is formed on one of an inner surface and an outer surface of the header frame and is configured to facilitate bending of the mounting tab.

Abstract: A heat exchanger for a vehicle includes an inlet tank configured to receive air from an air circuit of the vehicle. The heat exchanger further includes a heat exchange assembly disposed intermediate the inlet tank and an outlet tank. The heat exchange assembly exchanging heat between the air and a coolant. The outlet tank is configured to directly couple to an engine block of the vehicle and convey the air to the engine block. The outlet tank has at least two openings formed therein. The openings are configured to communicate with corresponding cylinders of the engine block of the vehicle.

Abstract: A header for a heat exchanger includes a header frame defining an opening and including a base portion circumscribing a perimeter thereof. A mounting tab extends from the base portion. The mounting tab is configured to bend inwardly with respect to the header frame.

Abstract: A heat exchanger for a vehicle includes an inlet tank configured to receive air from an air circuit of the vehicle. The heat exchanger further includes a heat exchange assembly disposed intermediate the inlet tank and an outlet tank. The heat exchange assembly exchanging heat between the air and a coolant. The outlet tank is configured to directly couple to an engine block of the vehicle and convey the air to the engine block. The outlet tank has at least two openings formed therein. The openings are configured to communicate with corresponding cylinders of the engine block of the vehicle.