Abstract: A power tool is provided including a housing, an electric motor, a main trigger switch, a side handle having an auxiliary trigger, and a controller operable to control a flow of electric current from a power source to the electric motor. In an embodiment, the controller the motor at start-up only if the main trigger is actuated within a time threshold after the auxiliary trigger is actuated, and otherwise prevent motor operation until both the main trigger and the auxiliary triggers are released and reengaged. In an embodiment, the controller applies a regenerative brake to stop an operation of the electric motor if one of the main trigger or the auxiliary trigger is released while the electric motor is in operation.

Abstract: A power tool is provided including a housing defining a cavity therein, where the housing includes a motor case and a handle portion extending along a longitudinal axis of the housing from the motor case; an electric motor having a drive shaft and mounted within the motor case; a partitioning wall extending radially and separating the motor case portion from the non-motor case portion of the housing; and a bearing pocket with an open end facing the motor case portion formed in the partitioning wall and a main body extending away from the electric motor for receiving a rotor bearing. The handle portion includes two elongate walls extending from the partitioning wall, a circuit board supported by the two elongate walls and including a motor drive circuit, and two covers secured to the two elongate walls to cover the circuit board.

Abstract: A power tool is provided including a housing; an electric motor disposed within the housing; a main trigger switch mounted on the housing; a side handle mounted on the housing, the side handle having an auxiliary trigger; and a controller disposed within the housing operable to control a flow of electric current from a power source to the electric motor. The controller activates the motor only if the main trigger and the auxiliary trigger are both actuated. If the one of the triggers is released while the other trigger is still engaged, the controller is configured to continue operating the motor only if the released trigger is reengaged within a time threshold, but otherwise discontinue operating the motor until both the main trigger and the auxiliary triggers are released and reengaged.

Abstract: A side handle for a power tool is provided including a main gripping body; a rod extending through the main gripping body and having a threaded end extending through a frontal end of the main gripping body; and a knob mounted on an end of the rod opposite the threaded end and being rotatable relative to the main gripping body. The frontal end of the main gripping body includes a keying feature operable to engage a portion of the power tool to prevent rotation of the main gripping body relative to the power tool while the knob is rotated to fasten the threaded end of the rod to a threaded opening of the power tool.

Abstract: A power tool is provided including a housing including a motor case and a handle; an electric motor housed within the motor case and rotatably driving a motor spindle; a gear case mounted on the housing; and an output spindle rotatably coupled to the motor spindle. The output spindle, motor spindle, and the handle form the plane through the housing. A fan is coupled to the motor to generate an airflow through the housing. The housing includes a first air inlet on a first side of the plane and a second air inlet a second side of the plane opposite the first air inlet, both adjacent the motor. The first air inlet is larger than the second air inlet to allow a larger volume of air to enter the housing from the first side of the plane than from the second side of the plane.

Abstract: A power tool is provided including a motor case and a handle portion. An electric motor having a drive shaft is mounted within the motor case. A circuit board is disposed in the handle portion to accommodate a motor drive circuit. The motor drive circuit includes a rectifier configured to receive an alternating current from an alternating current (AC) power source and convert it to a direct current supplied to a DC power bus, and a bridge circuit having motor switches connected between the rectifier and the electric motor. A bus capacitor is mounted on the circuit board and coupled across the DC power bus. An auxiliary capacitor having higher capacitance than the bus capacitor is switchably coupled across the DC power bus. The handle portion includes a support member protruding radially outwardly to accommodate the auxiliary capacitor.

Abstract: A power tool is provided including a housing, a motor disposed within the housing, an on/off switch having a contact tip disposed within the housing for activating the motor, a paddle switch coupled to the housing via a pivot member and having a paddle trigger engageable by a user, a switch contact lever disposed in selectable engagement with the contact tip of the on/off switch to activate or deactivate the on/off switch, and a biasing member disposed between the switch contact lever and the paddle switch to absorb a travel distance of the paddle trigger with respect to the switch contact lever.

Abstract: A handheld grinder includes an elongated housing, an electric motor, an output shaft, a wall, a planar circuit board, and a motor drive circuit. The elongated housing defines a cavity therein and includes a motor case disposed at a front end and a handle portion to a rear end. The electric motor has a drive shaft that is mounted within the motor case. The output shaft is drivably coupled to the drive shaft of the electric motor. The wall separates the cavity between the motor case and the handle portion of the housing. The planar circuit board disposed in the handle portion of the housing. The motor drive circuit is accommodated entirely within the handle portion of the housing on the planar circuit board.

Abstract: A power tool is provided including an elongated housing. The housing includes a motor case disposed at a front end thereof and a handle portion extending along a longitudinal axis of the housing from the motor case to a rear end of the housing. The handle portion includes two elongated walls extending from the motor case along the longitudinal axis of the housing to form a planar opening within the handle portion. A partition wall is arranged along an axis substantially perpendicular to the longitudinal axis of the housing, separating the handle portion from the motor case. An electric motor having a drive shaft is mounted within the motor case, and a module casing supporting a planar circuit board is received within the planar opening and supported by the elongated walls within the handle portion of the housing axially along the longitudinal axis of the housing.

Abstract: A handheld grinder includes an elongated housing, an electric motor, an output shaft, a wall, a planar circuit board, and a motor drive circuit. The elongated housing defines a cavity therein and includes a motor case disposed at a front end and a handle portion to a rear end. The electric motor has a drive shaft that is mounted within the motor case. The output shaft is drivably coupled to the drive shaft of the electric motor. The wall separates the cavity between the motor case and the handle portion of the housing. The planar circuit board is disposed in the handle portion of the housing. The motor drive circuit is accommodated entirely within the handle portion of the housing on the planar circuit board.

Abstract: A power tool is provided including a housing, a motor disposed within the housing, an on/off switch having a contact tip disposed within the housing for activating the motor, a paddle switch coupled to the housing via a pivot member and having a paddle trigger engageable by a user, a switch contact lever disposed in selectable engagement with the contact tip of the on/off switch to activate or deactivate the on/off switch, and a biasing member disposed between the switch contact lever and the paddle switch to absorb a travel distance of the paddle trigger with respect to the switch contact lever.

Abstract: A power tool is provided including an elongated housing. The housing includes a motor case disposed at a front end thereof and a handle portion extending along a longitudinal axis of the housing from the motor case to a rear end of the housing. The handle portion includes two elongated walls extending from motor along the longitudinal axis of the housing to form a planar opening within the handle portion. A partition wall is arranged along an axis substantially perpendicular to the longitudinal axis of the housing, separating the handle portion from the motor case. An electric motor having a drive shaft is mounted within the motor case, and a module casing supporting a planar circuit board is received within the planar opening and supported by the elongated walls within the handle portion of the housing axially along the longitudinal axis of the housing.

Abstract: A miter saw includes a base, a table rotatably attached to the base, a support housing connected to the table, a saw assembly connected to the support housing, the saw assembly comprising a pivot arm, an upper blade guard connected to the pivot arm, a motor attached to the upper blade guard, and a blade driven by the motor, and a dust collector having a main body, wherein at least one slot is disposed on the main body.

Abstract: A miter saw includes a base, a table rotatably attached to the base, a support housing connected to the table, a saw assembly connected to the support housing, the saw assembly comprising a pivot arm, an upper blade guard connected to the pivot arm, a motor attached to the upper blade guard, and a blade driven by the motor, and a dust collector having a main body, wherein at least one slot is disposed on the main body.