Abstract: A method of making a pipette sampler system for removing and transferring a plurality of liquid samples includes the step of thermoforming a plurality of identical pipettes in a first thin PVC plastic sheet utilizing a first precision die. A concave housing including a plurality of stiffening depressions and a skirt portion possessing a peripheral sealing edge is thermoformed from a second thin PVC plastic sheet utilizing a second die. The housing and pipette sheet are joined by dielectric heat sealing forming a manifold communicating with each pipette, with the peripheral sealing edge and each of the stiffening depressions heat welded to the pipette sheet, forming an inflexible rigid monocoque structure. A filling tray is thermoformed from a third thin PVC plastic sheet utilizing a third die. A sealing washer is sealed to a top surface of the housing, surrounding an aperture formed through a top surface of the housing and communicating with the manifold.

Abstract: A pipette sampling device for removing and transferring a plurality of liquid samples consists of an improved structure which allows a low cost manufacturing process, the use of a minimum amount of material in such process, and a pipette cavity shaped such that hydraulic principles insure accuracy during filling and dispensing. The pipette sampling device is positionable within a filling tray which permits an initial filling of the pipettes by a liquid through capillary action, and an actuating device is then attached over the pipettes. The actuating device provides a vacuum so that the liquid is drawn into each pipette cavity until the walls and rims of all of the cavities are completely wetted and a stretched meniscus is formed at the top of each cavity. The actuator may then be utilized to effect the dispensing of the liquid in each pipette cavity through a provided pressure.