Abstract: Commutator segment shapes are derived, in relation to machine parameters, for which the current density over the trailing edge of the brush is maintained constant, to prevent sparking. The preferred shape is such that the area of contact between the segment and a linear brush increases initially in a single step to half the total area and subsequently increases progressively more slowly; in an alternative shape, the subsequent rate of increase is linear. Suitable brushes to maintain uniform contact in crossing segment boundaries are preferably of the carbon-fibre type.