Patents by Inventor James J. Bucchignano

James J. Bucchignano has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 8029975
    Abstract: A resist composition and a method for forming a patterned feature on a substrate. The composition comprises a molecular glass having at least one fused polycyclic moiety and at least one base soluble functional group protected with an acid labile protecting group, and a photosensitive acid generator. The method includes providing a composition including a photosensitive acid generator and a molecular glass having at least one fused polycyclic moiety and at least one base soluble functional group protected with an acid labile protecting group, forming a film of the composition on the substrate, patternwise imaging the film, wherein at least one region of the film is exposed to radiation or a beam of particles, resulting in production of an acid catalyst in the exposed region, baking the film, developing the film, resulting in removal of base-soluble exposed regions, wherein a patterned feature from the film remains following the removal.
    Type: Grant
    Filed: July 24, 2009
    Date of Patent: October 4, 2011
    Assignee: International Business Machines Corporation
    Inventors: James J. Bucchignano, Wu-Song Huang, Pushkara R. Varanasi, Roy R. Yu
  • Patent number: 7994639
    Abstract: A microelectronic structure, and in particular a semiconductor structure, includes a substrate and a dielectric layer located over the substrate. In addition at least one alignment mark is located interposed between the dielectric layer and the substrate. The at least one alignment mark comprises, or preferably consists essentially of, at least one substantially present element having an atomic number at least 5 greater than a highest atomic number substantially present element within materials surrounding the alignment mark Also included within the microelectronic structure is a dual damascene aperture located within the dielectric layer. The dual damascene aperture may be fabricated using, among other methods, a hybrid lithography method that uses direct write lithography and optical lithography, in conjunction with the at least one alignment mark and an electron beam as an alignment beam.
    Type: Grant
    Filed: July 31, 2007
    Date of Patent: August 9, 2011
    Assignee: International Business Machines Corporation
    Inventors: James J. Bucchignano, Gerald Warren Gibson, Jr., Mary Beth Rothwell, Roy Rongqing Yu
  • Patent number: 7893549
    Abstract: A microelectronic structure, and in particular a semiconductor structure, includes a substrate that includes an alignment mark comprising a substantially present element that has an atomic number at least 5 greater than a highest atomic number substantially present element within the substrate. Alignment to the alignment mark may be effected using an electron beam as an alignment beam with respect to both a direct write exposure and a reticle filtered optical exposure of a mask layer (i.e., photoresist mask layer) located over the alignment mark and the substrate. The electron beam alignment beam may effectively penetrate through other layers, including conductor layers comprising elements having appropriately low atomic number, located interposed between the alignment mark and the mask layer.
    Type: Grant
    Filed: August 14, 2007
    Date of Patent: February 22, 2011
    Assignee: International Business Machines Corporation
    Inventors: James J. Bucchignano, Mary Beth Rothwell, Robert Luke Wisneiff, Roy Rongquing Yu
  • Publication number: 20100196806
    Abstract: The present invention relates to improved methods and structures for forming interconnect patterns in low-k or ultra low-k (i.e., having a dielectric constant ranging from about 1.5 to about 3.5) interlevel dielectric (ILD) materials. Specifically, reduced lithographic critical dimensions (CDs) (i.e., in comparison with target CDs) are initially used for forming a patterned resist layer with an increased thickness, which in turn allows use of a simple hard mask stack comprising a lower nitride mask layer and an upper oxide mask layer for subsequent pattern transfer. The hard mask stack is next patterned by a first reactive ion etching (RIE) process using an oxygen-containing chemistry to form hard mask openings with restored CDs that are substantially the same as the target CDs. The ILD materials are then patterned by a second RIE process using a nitrogen-containing chemistry to form the interconnect pattern with the target CDs.
    Type: Application
    Filed: April 12, 2010
    Publication date: August 5, 2010
    Applicant: INTERNATIONAL BUSINESS MACHINES CORPORATION
    Inventors: James J. Bucchignano, Gerald W. Gibson, Mary B. Rothwell, Roy R. Yu
  • Patent number: 7695897
    Abstract: The present invention relates to improved methods and structures for forming interconnect patterns in low-k or ultra low-k (i.e., having a dielectric constant ranging from about 1.5 to about 3.5) interlevel dielectric (ILD) materials. Specifically, reduced lithographic critical dimensions (CDs) (i.e., in comparison with target CDs) are initially used for forming a patterned resist layer with an increased thickness, which in turn allows use of a simple hard mask stack comprising a lower nitride mask layer and an upper oxide mask layer for subsequent pattern transfer. The hard mask stack is next patterned by a first reactive ion etching (RIE) process using an oxygen-containing chemistry to form hard mask openings with restored CDs that are substantially the same as the target CDs. The ILD materials are then patterned by a second RIE process using a nitrogen-containing chemistry to form the interconnect pattern with the target CDs.
    Type: Grant
    Filed: May 8, 2006
    Date of Patent: April 13, 2010
    Assignee: International Business Machines Corporation
    Inventors: James J. Bucchignano, Gerald W. Gibson, Mary B. Rothwell, Roy R. Yu
  • Patent number: 7659050
    Abstract: Non-chemically amplified radiation sensitive resist compositions containing silicon are especially useful for lithographic applications, especially E-beam lithography. More particularly, radiation-sensitive resist compositions comprising a polymer having at least one silicon-containing moiety and at least one radiation-sensitive moiety cleavable upon radiation exposure to form aqueous base soluble moiety can be used to pattern sub-50 nm features with little or no blur.
    Type: Grant
    Filed: June 7, 2005
    Date of Patent: February 9, 2010
    Assignee: International Business Machines Corporation
    Inventors: James J. Bucchignano, Wu-Song S. Huang, David P. Klaus, Lidija Sekaric, Raman G. Viswanathan
  • Publication number: 20090286180
    Abstract: A resist composition and a method for forming a patterned feature on a substrate. The composition comprises a molecular glass having at least one fused polycyclic moiety and at least one base soluble functional group protected with an acid labile protecting group, and a photosensitive acid generator. The method includes providing a composition including a photosensitive acid generator and a molecular glass having at least one fused polycyclic moiety and at least one base soluble functional group protected with an acid labile protecting group, forming a film of the composition on the substrate, patternwise imaging the film, wherein at least one region of the film is exposed to radiation or a beam of particles, resulting in production of an acid catalyst in the exposed region, baking the film, developing the film, resulting in removal of base-soluble exposed regions, wherein a patterned feature from the film remains following the removal.
    Type: Application
    Filed: July 24, 2009
    Publication date: November 19, 2009
    Applicant: INTERNATIONAL BUSINESS MACHINES CORPORATION
    Inventors: James J. Bucchignano, Wu-Song Huang, Pushkara R. Varanasi, Roy R. Yu
  • Patent number: 7566527
    Abstract: A resist composition and a method for forming a patterned feature on a substrate. The composition comprises a molecular glass having at least one fused polycyclic moiety and at least one base soluble functional group protected with an acid labile protecting group, and a photosensitive acid generator. The method includes providing a composition including a photosensitive acid generator and a molecular glass having at least one fused polycyclic moiety and at least one base soluble functional group protected with an acid labile protecting group, forming a film of the composition on the substrate, patternwise imaging the film, wherein at least one region of the film is exposed to radiation or a beam of particles, resulting in production of an acid catalyst in the exposed region, baking the film, developing the film, resulting in removal of base-soluble exposed regions, wherein a patterned feature from the film remains following the removal.
    Type: Grant
    Filed: June 27, 2007
    Date of Patent: July 28, 2009
    Assignee: International Business Machines Corporation
    Inventors: James J. Bucchignano, Wu-Song Huang, Pushkara R. Varanasi, Roy R. Yu
  • Publication number: 20090045530
    Abstract: A microelectronic structure, and in particular a semiconductor structure, includes a substrate that includes an alignment mark comprising a substantially present element that has an atomic number at least 5 greater than a highest atomic number substantially present element within the substrate. Alignment to the alignment mark may be effected using an electron beam as an alignment beam with respect to both a direct write exposure and a reticle filtered optical exposure of a mask layer (i.e., photoresist mask layer) located over the alignment mark and the substrate. The electron beam alignment beam may effectively penetrate through other layers, including conductor layers comprising elements having appropriately low atomic number, located interposed between the alignment mark and the mask layer.
    Type: Application
    Filed: August 14, 2007
    Publication date: February 19, 2009
    Applicant: INTERNATIONAL BUSINESS MACHINES CORPORATION
    Inventors: James J. Bucchignano, Mary Beth Rothwell, Robert Luke Wisneiff, Roy Rongquing Yu
  • Publication number: 20090032978
    Abstract: A microelectronic structure, and in particular a semiconductor structure, includes a substrate and a dielectric layer located over the substrate. In addition at least one alignment mark is located interposed between the dielectric layer and the substrate. The at least one alignment mark comprises, or preferably consists essentially of, at least one substantially present element having an atomic number at least 5 greater than a highest atomic number substantially present element within materials surrounding the alignment mark Also included within the microelectronic structure is a dual damascene aperture located within the dielectric layer. The dual damascene aperture may be fabricated using, among other methods, a hybrid lithography method that uses direct write lithography and optical lithography, in conjunction with the at least one alignment mark and an electron beam as an alignment beam.
    Type: Application
    Filed: July 31, 2007
    Publication date: February 5, 2009
    Applicant: INTERNATIONAL BUSINESS MACHINES CORPORATION
    Inventors: James J. Bucchignano, Gerald Warren Gibson, JR., Mary Beth Rothwell, Roy Rongqing Yu
  • Publication number: 20090004596
    Abstract: A resist composition and a method for forming a patterned feature on a substrate. The composition comprises a molecular glass having at least one fused polycyclic moiety and at least one base soluble functional group protected with an acid labile protecting group, and a photosensitive acid generator. The method includes providing a composition including a photosensitive acid generator and a molecular glass having at least one fused polycyclic moiety and at least one base soluble functional group protected with an acid labile protecting group, forming a film of the composition on the substrate, patternwise imaging the film, wherein at least one region of the film is exposed to radiation or a beam of particles, resulting in production of an acid catalyst in the exposed region, baking the film, developing the film, resulting in removal of base-soluble exposed regions, wherein a patterned feature from the film remains following the removal.
    Type: Application
    Filed: June 27, 2007
    Publication date: January 1, 2009
    Applicant: INTERNATIONAL BUSINESS MACHINES CORPORATION
    Inventors: James J. Bucchignano, Wu-Song Huang, Pushkara R. Varanasi, Roy R. Yu
  • Patent number: 7399573
    Abstract: The negative resist compositions especially suitable for electron beam-based lithographic processes are obtained by using a polymeric component containing first silsesquioxane moieties functionalized with a first reactive group having a first crosslinking reactivity and a first dissolution rate in aqueous alkaline solutions, and second silsesquioxane moieties functionalized with a second reactive group having a second crosslinking reactivity and a second dissolution rate in aqueous alkaline solutions, said reactivities being different from one another and said dissolution rates being different from one another. These negative resists enable improved negative lithographic processes, especially in the context of mask-making and direct-write techniques using electron beam lithography. The negative resists are also useful more generally in methods of forming patterned material features and advantageously show reduced incidence of image collapse at smaller groundrules.
    Type: Grant
    Filed: October 25, 2006
    Date of Patent: July 15, 2008
    Assignee: International Business Machines Corporation
    Inventors: Wu-Song S. Huang, Lidija Sekaric, James J. Bucchignano, David P. Klaus, Raman Viswanathan
  • Publication number: 20080102400
    Abstract: The negative resist compositions especially suitable for electron beam-based lithographic processes are obtained by using a polymeric component containing first silsesquioxane moieties functionalized with a first reactive group having a first crosslinking reactivity and a first dissolution rate in aqueous alkaline solutions, and second silsesquioxane moieties functionalized with a second reactive group having a second crosslinking reactivity and a second dissolution rate in aqueous alkaline solutions, said reactivities being different from one another and said dissolution rates being different from one another. These negative resists enable improved negative lithographic processes, especially in the context of mask-making and direct-write techniques using electron beam lithography. The negative resists are also useful more generally in methods of forming patterned material features and advantageously show reduced incidence of image collapse at smaller groundrules.
    Type: Application
    Filed: October 25, 2006
    Publication date: May 1, 2008
    Applicant: INTERNATIONAL BUSINESS MACHINES CORPORATION
    Inventors: Wu-Song S. Huang, Lidija Sekaric, James J. Bucchignano, David P. Klaus, Raman Viswanathan
  • Patent number: 6617086
    Abstract: A new group of non-chemically amplified negative tone water/aqueous base developable (photo) resists based on redistribution of carbon-oxygen bonds in pendant ester groups of the polymers has been found.
    Type: Grant
    Filed: March 2, 2001
    Date of Patent: September 9, 2003
    Assignee: International Business Machines Corporation
    Inventors: Marie Angelopoulos, Edward D. Babich, Inna V. Babich, Katherina E. Babich, James J. Bucchignano, Karen E. Petrillo, Steven A. Rishton
  • Publication number: 20020123010
    Abstract: A new group of non-chemically amplified negative tone water/aqueous base developable (photo) resists based on redistribution of carbon-oxygen bonds in pendant ester groups of the polymers has been found.
    Type: Application
    Filed: March 2, 2001
    Publication date: September 5, 2002
    Applicant: INTERNATIONAL BUSINESS MACHINES CORPORATION
    Inventors: Marie Angelopoulos, Edward D. Babich, Inna V. Babich, Katherina E. Babich, James J. Bucchignano, Karen E. Petrillo, Steven A. Rishton
  • Patent number: 6251569
    Abstract: A new group of non-chemically amplified negative tone water/aqueous base developable (photo) resists based on redistribution of carbon-oxygen bonds in pendant ester groups of the polymers has been found.
    Type: Grant
    Filed: August 13, 1999
    Date of Patent: June 26, 2001
    Assignee: International Business Machines Corporation
    Inventors: Marie Angelopoulos, Edward D. Babich, Inna V. Babich, Katherina E. Babich, James J. Bucchignano, Karen E. Petrillo, Steven A. Rishton
  • Patent number: 6043003
    Abstract: The present invention relates to chemically amplified resists and resist systems wherein some of the polar functional groups of the aqueous base soluble polymer or copolymers are protected with a cyclic aliphatic ketal protecting group such as methoxycyclohexanyl. The resists and the resist systems of the present invention containing the new protecting group have improved shelf-life and vacuum stability as compared to the prior art resists. Thus, the resists of the present invention are highly useful in e-beam lithographic applications.
    Type: Grant
    Filed: July 16, 1999
    Date of Patent: March 28, 2000
    Assignee: International Business Machines Corporation
    Inventors: James J. Bucchignano, Wu-Song Huang, Ahmad D. Katnani, Kim Y. Lee, Wayne M. Moreau, Karen E. Petrillo
  • Patent number: 6037097
    Abstract: The present invention relates to chemically amplified resists and resist systems wherein some of the polar functional groups of the aqueous base soluble polymer or copolymers are protected with a cyclic aliphatic ketal protecting group such as methoxycyclohexanyl. The resists and the resist systems of the present invention containing the new protecting group have improved shelf-life and vacuum stability as compared to the prior art resists. Thus, the resists of the present invention are highly useful in e-beam lithographic applications.
    Type: Grant
    Filed: January 27, 1998
    Date of Patent: March 14, 2000
    Assignee: International Business Machines Corporation
    Inventors: James J. Bucchignano, Wu-Song Huang, Ahmad D. Katnani, Kim Y. Lee, Wayne M. Moreau, Karen E. Petrillo