Patents by Inventor James J. Lehane

James J. Lehane has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 8955273
    Abstract: A short cross member for a narrow utility channel formed of malleable sheet metal and having a vertical double ply web and a horizontal flange symmetrically disposed on both sides of a lower edge of the web, integral end connectors formed on each end of the cross member from sheet material contiguous with the web, the integral end connectors being arranged to support the flange in coplanar relation with flanges of the channel, the end connectors and the web being weakened at a predetermined vertical line whereby the cross member can be assembled in a narrow channel by bending at the associated line of weakness to shorten the effective overall length of the cross member.
    Type: Grant
    Filed: August 6, 2013
    Date of Patent: February 17, 2015
    Assignee: USG Interiors, LLC
    Inventors: James J. Lehane, Jr., Peder J. Gulbrandsen, Mark R. Paulsen, Abraham M. Underkofler
  • Publication number: 20150040495
    Abstract: A short cross member for a narrow utility channel formed of malleable sheet metal and having a vertical double ply web and a horizontal flange symmetrically disposed on both sides of a lower edge of the web, integral end connectors formed on each end of the cross member from sheet material contiguous with the web, the integral end connectors being arranged to support the flange in coplanar relation with flanges of the channel, the end connectors and the web being weakened at a predetermined vertical line whereby the cross member can be assembled in a narrow channel by bending at the associated line of weakness to shorten the effective overall length of the cross member.
    Type: Application
    Filed: August 6, 2013
    Publication date: February 12, 2015
    Applicant: USG Interiors, LLC
    Inventors: James J. Lehane, JR., Peder J. Gulbrandsen, Mark R. Paulsen, Abraham M. Underkofler
  • Publication number: 20150040494
    Abstract: A cross member for a narrow channel in a suspended ceiling grid comprising a carrier and a cover, the carrier having a web and a planar flange on a lower edge of the web, end connectors at opposite ends of the carrier web, the cover having a three-dimensional cross-section with an overall width generally equal to the width of the carrier flange and integral bendable tabs, the tabs being adjacent the ends of the cover and short in comparison to a length of the cover, the tabs being constructed to be manually folded over the flange of the carrier to lock the cover to the carrier.
    Type: Application
    Filed: August 6, 2013
    Publication date: February 12, 2015
    Applicant: USG Interiors, LLC
    Inventors: James J. Lehane, JR., Peder J. Gulbrandsen, Mark R. Paulsen, Abraham M. Underkofler
  • Patent number: 8898985
    Abstract: A ceiling panel system includes a plurality of grid members that are operable to form a grid suspendable from a ceiling, the grid having grid member intersections; and a plurality of ceiling panels, each ceiling panel including a planar surface and a plurality of upturned edges arranged about the periphery of the planar surface. The upturned edges include a catch operable to attach the panels to the face of the grid intermediately to the intersections to form a ceiling surface.
    Type: Grant
    Filed: December 2, 2011
    Date of Patent: December 2, 2014
    Assignee: USG Interiors, LLC
    Inventor: James J. Lehane, Jr.
  • Patent number: 8667827
    Abstract: A roll-formed grid runner comprising a sheet metal strip folded into an upper hollow single wall reinforcing bulb, a double wall web below the bulb, a channel extending laterally from both sides of a lower end of the web to a bend and upwardly from the bend to a panel supporting elevation, the bend on each side of the web existing at a longitudinally extending score line where a thickness of the strip is locally reduced.
    Type: Grant
    Filed: December 27, 2012
    Date of Patent: March 11, 2014
    Assignee: USG Interiors, LLC
    Inventors: James J. Lehane, Jr., Peder J. Gulbrandsen, John L. Hammond, Abraham M. Underkofler, Mark R. Paulsen
  • Patent number: 8615948
    Abstract: A seismic bracket for supporting ends of suspended ceiling grid runners from a wall comprising a stamped sheet metal body, the body having a horizontally extending portion and a vertically extending portion, the vertically extending portion, in its installed position, rising above the top of a standard grid runner a distance at least 1½ times the height of such standard grid runner, the vertically extending portion having two sections generally coextensive in the vertical direction, a first section being integral with the horizontally extending portion and a second section arranged to be in a vertical plane that intersects a vertical plane occupied by the horizontally extending portion, the horizontally extending portion being arranged to support a grid runner to move longitudinally a limited distance, the second section of the vertically extending portion having an aperture for securing the bracket to the wall at a location substantially above the grid tee.
    Type: Grant
    Filed: May 18, 2010
    Date of Patent: December 31, 2013
    Assignee: USG Interiors, LLC
    Inventors: Abraham M. Underkofler, Peder J. Gulbrandsen, Mark R. Paulsen, James J. Lehane, Lee M Tedesco
  • Publication number: 20130333317
    Abstract: A grid runner and method of its manufacture that saves material content with use of a serpentine sheet metal web configured to be essentially scrapless and that results in a parallel chord truss-like construction with open spaces between an upper reinforcing bulb and a lower flange.
    Type: Application
    Filed: June 13, 2012
    Publication date: December 19, 2013
    Applicant: USG Interiors, LLC
    Inventors: James J. Lehane, JR., Peder J. Gulbrandsen
  • Patent number: 8590160
    Abstract: An elongated grid runner, and its manufacture, comprising a pair of overlying metal strips roll-formed together into a shape suitable for use in a rectangular grid to support ceiling panels, one of said strips serving as a visible cap for concealing the other strip forming the main body of the grid runner when the grid member is employed in a completed ceiling, the strips being lanced at each end of the grid runner to lock the cap strip on the main body strip whereby when the overlying strips are simultaneously cut to a finish length prior to finish roll-forming, the ends of the strip are maintained in substantially overlying end-to-end registration where the cap is visible in a finished ceiling.
    Type: Grant
    Filed: December 27, 2012
    Date of Patent: November 26, 2013
    Assignee: USG Interiors, LLC
    Inventors: James J. Lehane, Jr., Steven E. Farley, Donald J. Leahy, Ronald J. Koval, Paul A. Pomeroy
  • Patent number: 8590248
    Abstract: A roll formed sheet metal grid runner, and method of its manufacture, for a suspended ceiling grid having indexing tabs stamped from a central web of the runner profile, the tabs being effective to reliably locate ceiling panels and, when the grid runner is nested with other identical runners in a package, avoid marring of visible surfaces.
    Type: Grant
    Filed: April 20, 2012
    Date of Patent: November 26, 2013
    Assignee: USG Interiors, LLC
    Inventors: James J. Lehane, Jr., Donald J. Leahy, Steven E. Farley, Thomas G. Rowland, Peder J. Gulbrandsen
  • Patent number: 8584418
    Abstract: A cross runner connector receivable in a through runner hole that locks with an identical opposed connector and locks with the through runner hole with increased tensile strength, both locks being releasable without tools by manipulation of the associated cross runner.
    Type: Grant
    Filed: August 30, 2012
    Date of Patent: November 19, 2013
    Assignee: USG Interiors, LLC
    Inventors: Abraham M. Underkofler, Peder J. Gulbrandsen, Mark R. Paulsen, James J. Lehane
  • Publication number: 20130276395
    Abstract: A roll formed sheet metal grid runner, and method of its manufacture, for a suspended ceiling grid having indexing tabs stamped from a central web of the runner profile, the tabs being effective to reliably locate ceiling panels and, when the grid runner is nested with other identical runners in a package, avoid marring of visible surfaces.
    Type: Application
    Filed: April 20, 2012
    Publication date: October 24, 2013
    Applicant: USG INTERIORS, LLC
    Inventors: James J. Lehane, JR., Donald J. Leahy, Steven E. Farley, Thomas G. Rowland, Peder J. Gulbrandsen
  • Patent number: 8511028
    Abstract: Producing grid tees with a range of service duty, reflected in the use of various gauge sheet stock, that exhibit an effective uniform thickness at their cross tee slots by locally altering a grid tee in the area of its cross tee receiving slot or slots so that the grid tee has a uniform effective thickness at these area(s) that can be standardized across a manufacturer's range of tee load ratings. Preferably, a grid tee is permanently stamped with an indentation or dimple adjacent the cross tee slot and a cross tee connector has a lead edge area arranged to seat against the bottom of the indentation.
    Type: Grant
    Filed: December 22, 2009
    Date of Patent: August 20, 2013
    Assignee: USG Interiors, LLC
    Inventor: James J. Lehane, Jr.
  • Patent number: 8458977
    Abstract: A wall brace support for an acoustical ceiling tee having a bulb includes an elongated main portion having two ends; a wall attachment tab at one of the ends, the tab being operable to abut the wall and receive at least one fastener therethrough to fasten the tab to the wall; and an acoustical ceiling tee attachment structure at the other end, the structure being operable to receive at least one fastener therethrough to fasten the structure to the bulb at a location spaced away from the wall.
    Type: Grant
    Filed: December 21, 2011
    Date of Patent: June 11, 2013
    Assignee: USG Interiors, LLC
    Inventors: Peder Gulbrandsen, Abraham M. Underkofler, Mark R. Paulsen, James J. Lehane, Jr.
  • Patent number: 8453407
    Abstract: A seismic clip for suspended ceiling grid tees that offers high strength, rigidity, versatility and ease of assembly while improving the ability of a clip to self-align with a grid tee. The clip includes a lanced tab that serves to establish and maintain alignment of the clip body and the tee to which it is assembled whereby a tendency of a clip to be tilted upwardly relative to the tee is eliminated or greatly reduced. The alignment tab serves to initially align the clip and tee either when it is assembled by snapping it over the tee or by sliding the tee endwise into the clip. The tab is configured so that it does not unduly add to the assembly force level when the clip is snapped over the tee or when the tee and clip are slipped endwise together.
    Type: Grant
    Filed: December 22, 2009
    Date of Patent: June 4, 2013
    Assignee: USG Interiors, LLC
    Inventors: Lee M. Tedesco, James J. Lehane, Jr., Peder J. Gulbrandsen
  • Patent number: 8397458
    Abstract: The invention provides a bracket and method of its use for adapting standard wall angle trim for use in sloped ceiling construction. The disclosed bracket arrangement can be used for the top edge or bottom edge of a sloped ceiling and be adjusted to match the angle of any practical ceiling slope. In disclosed embodiments, the bracket has the form of a rectangular flat steel sheet. The sheet has a hinge or bend line running lengthwise in its mid-area. The bend line is made by cutting the sheet intermittently along its length and thereby dividing the sheet into two sections. The cuts may be made, for example, by punching elongated slots along the bend line in a blank being formed into the bracket. Also punched into the bracket blank are a plurality of holes distributed lengthwise on marginal areas of the two sections of the blank.
    Type: Grant
    Filed: December 22, 2009
    Date of Patent: March 19, 2013
    Assignee: USG Interiors, LLC
    Inventors: Lee M. Tedesco, James J. Lehane, Jr., Abraham M. Underkofler, Mark R. Paulsen
  • Patent number: 8397462
    Abstract: A suspended ceiling grid runner comprising separate parallel upper and lower chords, a plurality of identical web plates fixed between the chords and the plates having a height less than the height of the grid runner and a width, the chords being made of roll-formed sheet metal strips and symmetrical about a vertical plane, the chordal strips each having marginal sections folded parallel to one another and on opposite sides of the vertical plane, the web plates including vertical slots for receiving connectors of cross runners, the web plates being spaced at regular centers along the grid runner with a distance that is a small fraction of the nominal length of the grid runner, the gaps between adjacent web plates being longer than the height of the grid runner.
    Type: Grant
    Filed: June 3, 2011
    Date of Patent: March 19, 2013
    Assignee: USG Interiors, LLC
    Inventors: Peder J. Gulbrandsen, James J. Lehane, Jr., Abraham M. Underkofler
  • Publication number: 20130061550
    Abstract: A cross runner connector receivable in a through runner hole that locks with an identical opposed connector and locks with the through runner hole with increased tensile strength, both locks being releasable without tools by manipulation of the associated cross runner.
    Type: Application
    Filed: August 30, 2012
    Publication date: March 14, 2013
    Applicant: USG Interiors, LLC
    Inventors: Abraham M. Underkofler, Peder J. Gulbrandsen, Mark R. Paulsen, James J. Lehane
  • Patent number: 8381486
    Abstract: Suspended ceiling grid runners include a flange extending laterally to both sides, the flange forming a three dimensional face including sides visible from below a plane of the grid, opposed cross runners intersecting through runners with their ends joined by mutually interlocking end connectors extending through a slot in the through runner, the cross runner ends including end edges configured to abut a respective side of the flange of the through runner, a connector when connected to an opposite connector causes the associated end edges to resiliently locally deflect the abutted flange side to substantially eliminate any gap therebetween.
    Type: Grant
    Filed: December 29, 2011
    Date of Patent: February 26, 2013
    Assignee: USG Interiors, LLC
    Inventors: James J. Lehane, Jr., Peder J. Gulbrandsen, Mark R. Paulsen, Abraham M. Underkofler
  • Patent number: 8359803
    Abstract: An elongated grid runner, and its manufacture, comprising a pair of overlying metal strips roll-formed together into a shape suitable for use in a rectangular grid to support ceiling panels, one of said strips serving as a visible cap for concealing the other strip forming the main body of the grid runner when the grid member is employed in a completed ceiling, the strips being lanced at each end of the grid runner to lock the cap strip on the main body strip whereby when the overlying strips are simultaneously cut to a finish length prior to finish roll-forming, the ends of the strip are maintained in substantially overlying end-to-end registration where the cap is visible in a finished ceiling.
    Type: Grant
    Filed: May 17, 2011
    Date of Patent: January 29, 2013
    Assignee: USG Interiors, LLC
    Inventors: James J. Lehane, Jr., Steven E. Farley, Donald J. Leahy, Ronald J. Koval, Paul A. Pomeroy
  • Patent number: D678549
    Type: Grant
    Filed: December 29, 2011
    Date of Patent: March 19, 2013
    Assignee: USG Interiors, LLC
    Inventors: James J. Lehane, Jr., Peder J. Gulbrandsen, Mark R. Paulsen, Abraham M. Underkofler