Patents by Inventor James J. McAlpin

James J. McAlpin has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 6583227
    Abstract: This invention relates generally to crystalline propylene polymers, to methods for their production and to methods for their use in film applications. Specifically, this invention relates to crystalline propylene polymers comprising both propylene homopolymer and propylene copolymer. The compositions are prepared using metallocene catalyst systems comprising at least two metallocenes in a polymerization process that involves the sequential or parallel polymerization of propylene homopolymer and copolymer using propylene with a small amount of comonomer, preferably ethylene. The polymerization is catalyzed by a dual metallocene catalyst system. The resulting polymers have a broad, bimodal molecular weight distribution. The resulting polymers are excellent for use in the production of biaxially oriented films or non-oriented films.
    Type: Grant
    Filed: March 6, 2001
    Date of Patent: June 24, 2003
    Assignee: ExxonMobil Chemical Patents Inc.
    Inventors: Aspy K. Mehta, Michael C. Chen, James J. McAlpin, Anthony N. Speca, Kelly Tormaschy, Chon Y. Lin
  • Patent number: 6576306
    Abstract: This invention relates generally to crystalline propylene polymers, to methods for their production and to methods for their use in film applications. Specifically, this invention relates to crystalline propylene polymers comprising both propylene homopolymer and propylene copolymer. The compositions are prepared using metallocene catalyst systems comprising at least two metallocenes in a polymerization process that involves the sequential or parallel polymerization of propylene homopolymer and copolymer using propylene with a small amount of comonomer, preferably ethylene. The polymerization is catalyzed by a dual metallocene catalyst system. The resulting polymers have a broad, bimodal molecular weight distribution. The resulting polymers are excellent for use in the production of biaxially oriented films or non-oriented films.
    Type: Grant
    Filed: March 6, 2001
    Date of Patent: June 10, 2003
    Assignee: ExxonMobil Chemical Patents Inc.
    Inventors: Aspy K. Mehta, Michael C. Chen, James J. McAlpin, Anthony N. Speca, Kelly Tormaschy, Chon Y. Lin
  • Publication number: 20010044506
    Abstract: This invention relates generally to crystalline propylene polymers, to methods for their production and to methods for their use in film applications. Specifically, this invention relates to crystalline propylene polymers comprising both propylene homopolymer and propylene copolymer. The compositions are prepared using metallocene catalyst systems comprising at least two metallocenes in a polymerization process that involves the sequential or parallel polymerization of propylene homopolymer and copolymer using propylene with a small amount of comonomer, preferably ethylene. The polymerization is catalyzed by a dual metallocene catalyst system. The resulting polymers have a broad, bimodal molecular weight distribution. The resulting polymers are excellent for use in the production of biaxially oriented films or non-oriented films.
    Type: Application
    Filed: March 6, 2001
    Publication date: November 22, 2001
    Inventors: Aspy K. Mehta, Michael C. Chen, James J. McAlpin, Anthony N. Speca, Kelly Tormaschy, Chon Y. Lin
  • Publication number: 20010039314
    Abstract: This invention relates generally to crystalline propylene polymers, to methods for their production and to methods for their use in film applications. Specifically, this invention relates to crystalline propylene polymers comprising both propylene homopolymer and propylene copolymer. The compositions are prepared using metallocene catalyst systems comprising at least two metallocenes in a polymerization process that involves the sequential or parallel polymerization of propylene homopolymer and copolymer using propylene with a small amount of comonomer, preferably ethylene. The polymerization is catalyzed by a dual metallocene catalyst system. The resulting polymers have a broad, bimodal molecular weight distribution. The resulting polymers are excellent for use in the production of biaxially oriented films or non-oriented films.
    Type: Application
    Filed: March 6, 2001
    Publication date: November 8, 2001
    Inventors: Aspy K. Mehta, Michael C. Chen, James J. McAlpin, Anthony N. Speca, Kelly Tormaschy, Chon Y. Lin
  • Patent number: 5891814
    Abstract: This invention relates to improved polypropylene nonwoven fabrics. The fabrics are made from isotactic polypropylene which has been produced with a catalyst systems comprising at least two metallocenes. These nonwoven fabrics, particularly when prepared using a spunbonding process, exhibit significantly improved strength without significant sacrifice of other favorable properties.
    Type: Grant
    Filed: February 18, 1997
    Date of Patent: April 6, 1999
    Assignee: Exxon Chemical Patents Inc.
    Inventors: Galen C. Richeson, Glenn A. Stahl, James J. McAlpin, Anthony N. Speca
  • Patent number: 5786291
    Abstract: This invention relates to supported metallocene catalyst systems and to methods for their production and use. Specifically, this invention relates to supported catalyst systems having unique, predetermined properties resulting from the designed distribution of catalyst components within and upon porous support particles. The designed distribution of catalyst components is obtained through sequential deposition of catalyst components with intervening removal of solvent.
    Type: Grant
    Filed: February 18, 1997
    Date of Patent: July 28, 1998
    Assignee: Exxon Chemical Patents, Inc.
    Inventors: Anthony N. Speca, Jeffrey L. Brinen, James J. McAlpin
  • Patent number: 5571619
    Abstract: A propylene, .alpha.-olefin copolymer, where the .alpha.-olefin has 5 or more carbon atoms made with a metallocene catalyst system provides substantially higher cold flow resistance from when the propylene copolymer is made with an .alpha.-olefin having 4 or less carbon atoms. Other properties such as ultimate tensile strength and impact strength are substantially higher as well. Such polymers can be used to advantage in fibers, fabrics, and oriented films.
    Type: Grant
    Filed: May 24, 1994
    Date of Patent: November 5, 1996
    Assignee: Exxon Chemical Patents, Inc.
    Inventors: James J. McAlpin, Glenn A. Stahl
  • Patent number: 5514761
    Abstract: Disclosed are unsaturated .alpha.-olefin/.alpha., .omega.-diene copolymers, and a method of preparation thereof. The copolymers are generally crystalline, free of gel and cross-links, and contain unsaturated side chains and long chain branching. The copolymers contain up to 5 mole percent diene incorporated therein, and may be prepared by copolymerization using a solid-phase, insoluble coordination catalyst, without a solvent, and below the crystalline melting point of the copolymer.
    Type: Grant
    Filed: February 10, 1995
    Date of Patent: May 7, 1996
    Assignee: Exxon Chemical Patents Inc.
    Inventors: Bradley P. Etherton, James J. McAlpin, Terrence Huff, Edward N. Kresge
  • Patent number: 5504171
    Abstract: Disclosed are unsaturated .alpha.-olefin/.alpha.,.omega.-diene copolymers, and a method of preparation thereof. The copolymers are generally crystalline, free of gel and cross-links, and contain unsaturated side chains and long chain branching. The copolymers contain up to 5 mole percent diene incorporated therein, and may be prepared by copolymerization using a solid-phase, insoluble coordination catalyst, without a solvent, and below the crystalline melting point of the copolymer.
    Type: Grant
    Filed: December 22, 1994
    Date of Patent: April 2, 1996
    Assignee: Exxon Chemical Patent Inc.
    Inventors: Bradley P. Etherton, James J. McAlpin, Terrence Huff, Edward N. Kresge
  • Patent number: 5468440
    Abstract: Applications of isotactic polypropylene resin compositions produced from metallocene catalyst wherein the resins yield articles with comparable shear modulus and heat distortion temperature values to those of conventional polypropylene, but in which the fabrication of the article is achieved at temperatures much lower than possible for conventional polypropylene.
    Type: Grant
    Filed: May 6, 1994
    Date of Patent: November 21, 1995
    Assignee: Exxon Chemical Patents Inc.
    Inventors: James J. McAlpin, Jeffrey W. C. Kuo, Donald C. Hylton
  • Patent number: 5210139
    Abstract: A thermoplastic olefin comprising an alloy of an olefin copolymer elastomer and a propylene/comonomer random copolymer is provided. The comonomer is selected from one or more of ethylene and C.sub.4 to C.sub.10 alpha-olefins. Polypropylene is an optional component of the alloy. The alloy may be produced by melt blending, reactor blending or a combination thereof, of the various components.
    Type: Grant
    Filed: February 6, 1991
    Date of Patent: May 11, 1993
    Assignee: Exxon Chemical Patents Inc.
    Inventors: Terrence Huff, James J. McAlpin
  • Patent number: 5023300
    Abstract: A thermoplastic olefin comprising an alloy of an olefin copolymer elastomer and a propylene/comonomer random copolymer is provided. The comonomer is selected from one or more of ethylene and C.sub.4 to C.sub.10 alpha-olefins. Polypropylene is an optional component of the alloy. The alloy may be produced by melt blending, reactor blending or a combination thereof, of the various components.
    Type: Grant
    Filed: May 23, 1989
    Date of Patent: June 11, 1991
    Assignee: Exxon Chemical Patents Inc.
    Inventors: Terrence Huff, James J. McAlpin
  • Patent number: 4952631
    Abstract: A modifier composition is disclosed for compounding with a polyolefin to produce a resin from which cement adherent polyolefin fibers may be produced by conventional fiber forming methods. The modifier composition comprising a polyolefin resin modified to contain a reactive Si(IV) moeity. A preferred embodiment comprises the reaction product obtained from the high shear dry blending of an alkylamino alkoxysilane with an acid modified polyolefin, preferably gamma-aminopropyltriethoxysilane dry blended with maleated polypropylene. Such modifier composition when compounded in from about 1 to about 10 weight percent with a polyolefin, preferably polypropylene, provides a resin from which cement adherent fibers may be produced.
    Type: Grant
    Filed: August 4, 1988
    Date of Patent: August 28, 1990
    Assignee: Exxon Chemical Patents Inc.
    Inventors: James J. McAlpin, Wai Y. Chow
  • Patent number: 4861812
    Abstract: A modified composition is disclosed for compounding with a polyolefin to produce a resin from which cement adherent polyolefin fibers may be produced by conventional fiber forming methods. The modifier composition comprising a polyolefin resin modified to contain a reactive Si(IV) moiety. A preferred embodiment comprises the reaction product obtained from the high shear dry blending of an alkylamino alkoxysilane with an acid modified polyolefin, preferably gamma-aminopropyltriethoxysilane dry blended with meleated polypropylene. Such modifier composition when compounded in from about 1 to about 10 weight percent with a polyolefin, preferably polypropylene, provides a resin from which cement adherent fibers may be produced.
    Type: Grant
    Filed: December 23, 1986
    Date of Patent: August 29, 1989
    Assignee: Exxon Chemical Patents Inc.
    Inventors: James J. McAlpin, Wai Y. Chow
  • Patent number: 4801630
    Abstract: A modifier composition is disclosed for compounding with a polyolefin to produce a resin from which cement adherent polyolefin fibers may be produced by conventional fiber forming methods. The modifier composition comprises the reaction product of a vinyl alcohol copolymer with an acid modified polyolefin. Such modifier composition when compounded in from about 1 to about 10 weight percent with a polyolefin, preferably polypropylene, provides a resin from which cement adherent fibers may be produced.
    Type: Grant
    Filed: May 4, 1987
    Date of Patent: January 31, 1989
    Assignee: Exxon Chemical Patents Inc.
    Inventors: Wai Y. Chow, James J. McAlpin
  • Patent number: 4710540
    Abstract: A modifier composition is disclosed for compounding with a polyolefin to produce a resin from which cement adherent polyolefin fibers may be produced by conventional fiber forming methods. The modifier composition comprises the reaction product obtained from the high shear dry blending of an alkylamino alkoxysilane with an acid modified polyolefin, preferably .gamma.-aminopropyltriethoxysilane dry blended with maleated polypropylene. Such modifier composition when compounded in from about 1 to about 5 weight percent with a polyolefin, preferably polypropylene, provides a resin from which cement adherent fibers may be produced.
    Type: Grant
    Filed: January 3, 1986
    Date of Patent: December 1, 1987
    Assignee: Exxon Chemical Patents Inc.
    Inventors: James J. McAlpin, Wai Y. Chow
  • Patent number: 4222986
    Abstract: The fouling of autorefrigeration polymerization systems because of entrained particles in the vaporized solvent-diluent is substantially reduced by returning the recycle solvent-diluent into the reaction zone through nozzles which provide a solvent-diluent spray of an average droplet size of less than 1000 microns, preferably between about 225 and 300 micron average particle size, which spray removes major amounts of entrained particles down to 5 microns in size. The solvent diluent may be an inert material or unreacted alpha-olefin, such as propylene.
    Type: Grant
    Filed: January 9, 1979
    Date of Patent: September 16, 1980
    Assignee: Exxon Research & Engineering Co.
    Inventors: Stuart B. Smith, James J. McAlpin, Jose M. A. Peruyero, Ronald L. Hazelton, Edward F. Upchurch
  • Patent number: 4058652
    Abstract: The fouling of autorefrigeration polymerization systems because of entrained particles in the vaporized solvent-diluent is substantially reduced by returning the recycle solvent-diluent into the reaction zone through nozzles which provide a solvent-diluent spray of an average droplet size of less than 1000 microns, preferably between about 225 and 300 micron average particle size, which spray removes major amounts of entrained particles down to 5 microns in size. The solvent diluent may be an inert material or unreacted alpha-olefin, such as propylene.
    Type: Grant
    Filed: February 10, 1976
    Date of Patent: November 15, 1977
    Assignee: Exxon Research & Engineering Co.
    Inventors: Stuart B. Smith, James J. McAlpin, Jose M. A. Peruyero, Ronald L. Hazelton, Edward F. Upchurch
  • Patent number: 3974237
    Abstract: A process for the copolymerization of alpha-olefins to form a block olefinic copolymer. In these processes solid polymeric alpha-olefin which contains an active catalyst is fed into two parallel fluid-bed reactors and concurrently, two different, gaseous, olefinic monomer streams are cyclically fed into first one reactor and then the other. The block olefinic copolymer is continuously withdrawn from the reactors during the cyclic injection thereinto.
    Type: Grant
    Filed: February 21, 1975
    Date of Patent: August 10, 1976
    Assignee: Exxon Research and Engineering Company
    Inventors: Kenneth H. Brumbaugh, James J. McAlpin