Abstract: A combustion system includes a fuel and oxidant source, a first distal flame holder body, a second distal flame holder body, and a thermal load. The fuel and oxidant source outputs fuel and oxidant. The first and second distal flame holder bodies simultaneously or alternately hold combustion reaction portions of the fuel and oxidant and/or of combustion products. The thermal load receives thermal energy from the first and second combustion reaction portions.

Abstract: A combustion system includes a fuel and oxidant source that outputs fuel and oxidant, a first perforated flame holder, and a second perforated flame holder separated from the first perforated flame holder by a gap. The first and second perforated flame holders sustain a combustion reaction of the fuel and oxidant within the first and second perforated flame holders.

Abstract: A combustion system includes a distal flame holder, a pilot fuel distributor, a main fuel distributor, an oxidant source, an array of sensors, and a controller. The oxidant source outputs an oxidant. The pilot fuel distributor supports a pilot flame configured to preheat the distal flame holder by outputting a pilot fuel at least when the combustion system is in a preheating state. The main fuel source outputs a main fuel in the standard operating state. The distal flame holder is configured to support a combustion reaction of the main fuel and the oxidant in the standard operating state. The sensors are configured to sense parameters of the pilot flame and the distal flame holder and to output sensor signals to the controller. The controller executes software instructions that include adjusting the flow of the main fuel, the pilot fuel, and the oxidant responsive to the sensor signals.

Abstract: According to an embodiment, a fired heater includes a fuel and combustion air source configured to output fuel and combustion air into a combustion volume, the combustion volume including a combustion volume wall defining a lateral extent separate from an exterior volume. According to an embodiment, the fired heater includes a boiler heater and the combustion volume wall comprises a combustion pipe defining a lateral extent of the combustion volume, the combustion pipe being disposed to separate the combustion volume from a water and steam volume. The fired heater includes a mixing tube aligned to receive the fuel and combustion air from the fuel and combustion air source. The mixing tube may be separated from the combustion volume wall by a separation volume. The fired heater includes a bluff body flame holder aligned to receive a fuel and combustion air mixture from an outlet end of the mixing tube.

Abstract: A combustion system includes a fuel and oxidant source and a flame holder. The flame holder includes a plurality of discrete slats arranged in parallel defining combustion channels between adjacent slats. Pairs of adjacent slats may be oriented to operate substantially as a V-gutter. The fuel and oxidant source outputs fuel and oxidant into the combustion channels. The flame holder holds a combustion reaction of the fuel and oxidant in the combustion channels.

Abstract: According to an embodiment, a fired heater includes a fuel and combustion air source configured to output fuel and combustion air into a combustion volume, the combustion volume including a combustion volume wall defining a lateral extent separate from an exterior volume. According to an embodiment, the fired heater includes a boiler heater and the combustion volume wall comprises a combustion pipe defining a lateral extent of the combustion volume, the combustion pipe being disposed to separate the combustion volume from a water and steam volume. The fired heater includes a mixing tube aligned to receive the fuel and combustion air from the fuel and combustion air source. The mixing tube may be separated from the combustion volume wall by a separation volume. The fired heater includes a bluff body flame holder aligned to receive a fuel and combustion air mixture from an outlet end of the mixing tube.

Abstract: A combustion system includes a fuel and oxidant source that outputs fuel and oxidant, a first perforated flame holder, and a second perforated flame holder separated from the first perforated flame holder by a gap. The first and second perforated flame holders sustain a combustion reaction of the fuel and oxidant within the first and second perforated flame holders.

Abstract: A combustion system includes a fuel and oxidant source that outputs fuel and oxidant, a first perforated flame holder, and a second perforated flame holder separated from the first perforated flame holder by a gap. The first and second perforated flame holders sustain a combustion reaction of the fuel and oxidant within the first and second perforated flame holders.

Abstract: A method for a combustion system includes outputting fuel from an adjustable-position fuel nozzle onto a perforated flame holder, the fuel being directed for mixture with an oxidant en route to the perforated flame holder. A combustion reaction of the fuel and the oxidant is supported within the perforated flame holder. A position of the adjustable-position fuel nozzle may be changed relative to the flame holder. A first flow of fuel may be output when the adjustable position fuel nozzle is in an extended state, and a second flow of fuel may be output when the adjustable-position fuel nozzle is in a retracted state.

Abstract: A flame holder system includes a support structure configured to support a plurality of burner tiles within a furnace volume. The support structure includes a frame supporting a support lattice. A number of burner tiles are arranged in an array on the support lattice. The support structure is configured to be assemblable without tools inside the furnace volume, using components that are sized to fit through an access port in a wall of the furnace.

Abstract: A furnace includes a perforated flame holder formed from an array of tiles. The perforated flame holder is stabilized by a support member extending between at least adjacent tiles. Elongated support members may be positioned to extend through each of the tiles in a respective column of the array of tiles.

Abstract: A combustion system includes a perforated flame holder, a fuel nozzle configured to output fuel toward the perforated flame holder, and a plasma ignition device configured to output a plasma during a preheating state of the combustion system and to cease outputting the plasma to transition from the preheating state to the standard operating state. In the preheating state the plasma ignition device causes a preheating flame of the fuel stream at a position between the fuel nozzle and the perforated flame holder. In the standard operating condition, the plasma is not present and the fuel stream impinges on the perforated flame holder. The perforated flame holder supports a combustion reaction of the fuel stream within the perforated flame holder when in the standard operating state.

Abstract: A combustion system includes a distal flame holder, a pilot fuel distributor, a main fuel distributor, an oxidant source, an array of sensors, and a controller. The oxidant source outputs an oxidant. The pilot fuel distributor supports a pilot flame configured to preheat the distal flame holder by outputting a pilot fuel at least when the combustion system is in a preheating state. The main fuel source outputs a main fuel in the standard operating state. The distal flame holder is configured to support a combustion reaction of the main fuel and the oxidant in the standard operating state. The sensors are configured to sense parameters of the pilot flame and the distal flame holder and to output sensor signals to the controller. The controller executes software instructions that include adjusting the flow of the main fuel, the pilot fuel, and the oxidant responsive to the sensor signals.

Abstract: A combustion system includes a fuel and oxidant source, a first distal flame holder body, a second distal flame holder body, and a thermal load. The fuel and oxidant source outputs fuel and oxidant. The first and second distal flame holder bodies simultaneously or alternately hold combustion reaction portions of the fuel and oxidant and/or of combustion products. The thermal load receives thermal energy from the first and second combustion reaction portions.

Abstract: A combustion system such as a furnace or boiler includes a non-planar perforated flame holder configured to hold a combustion reaction.

Abstract: According to an embodiment, a fired heater includes a fuel and combustion air source configured to output fuel and combustion air into a combustion volume, the combustion volume including a combustion volume wall defining a lateral extent separate from an exterior volume. According to an embodiment, the fired heater includes a boiler heater and the combustion volume wall comprises a combustion pipe defining a lateral extent of the combustion volume, the combustion pipe being disposed to separate the combustion volume from a water and steam volume. The fired heater includes a mixing tube aligned to receive the fuel and combustion air from the fuel and combustion air source. The mixing tube may be separated from the combustion volume wall by a separation volume. The fired heater includes a bluff body flame holder aligned to receive a fuel and combustion air mixture from an outlet end of the mixing tube.

Abstract: A combustion system includes a distal flame holder, a pilot fuel distributor, a main fuel distributor, an oxidant source, an array of sensors, and a controller. The oxidant source outputs an oxidant. The pilot fuel distributor supports a pilot flame configured to preheat the distal flame holder by outputting a pilot fuel at least when the combustion system is in a preheating state. The main fuel source outputs a main fuel in the standard operating state. The distal flame holder is configured to support a combustion reaction of the main fuel and the oxidant in the standard operating state. The sensors are configured to sense parameters of the pilot flame and the distal flame holder and to output sensor signals to the controller. The controller executes software instructions that include adjusting the flow of the main fuel, the pilot fuel, and the oxidant responsive to the sensor signals.

Abstract: A method for a combustion system includes outputting fuel from an adjustable-position fuel nozzle onto a perforated flame holder, the fuel being directed for mixture with an oxidant en route to the perforated flame holder. A combustion reaction of the fuel and the oxidant is supported within the perforated flame holder. A position of the adjustable-position fuel nozzle may be changed relative to the flame holder. A first flow of fuel may be output when the adjustable position fuel nozzle is in an extended state, and a second flow of fuel may be output when the adjustable-position fuel nozzle is in a retracted state.

Abstract: A combustion system includes a perforated flame holder, an oxidant source, and an adjustable fuel nozzle. The oxidant source outputs oxidant. The adjustable fuel nozzle outputs fuel onto the perforated flame holder. The perforated flame holder supports a combustion reaction of the fuel and oxidant within the perforated flame holder. The position of the adjustable nozzle relative to the perforated flame holder can be adjusted to achieve selected characteristics of the combustion reaction within the perforated flame holder.

Abstract: A burner supporting primary and secondary combustion reactions may include a primary combustion reaction actuator configured to select a location of the secondary combustion reaction. A burner may include a perforated flame holder structure configured to support a secondary combustion reaction above a partial premixing region. The secondary flame support location may be selected as a function of a turndown parameter. Selection logic may be of arbitrary complexity.