Patents by Inventor James Kell
James Kell has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 12138788Abstract: A mechanism (30) and a method for inserting an elongate member (35) through an aperture of a body, along a longitudinal axis (35), the mechanism comprising a feed portion (42) comprising a feed actuator (43) configured to engage with and drive the elongate member along the longitudinal axis; and, a twist portion (44) comprising a twist actuator (82) configured to engage with the feed portion and rotate the elongate member about the longitudinal axis.Type: GrantFiled: May 4, 2022Date of Patent: November 12, 2024Assignee: ROLLS-ROYCE PLCInventors: James Kell, David Alatorre Troncoso
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Patent number: 11986897Abstract: A method for the removal of debris (75) from an aperture (60), the aperture comprising a first aperture diameter (64) and extending along a first axis (62) over a first distance (63), the method comprising the steps of aligning a beam of energy (80) with the first axis such that the beam of energy is coaxially aligned with the aperture, the beam of energy comprising both an energy sufficient to remove the debris, and a first beam diameter (82) which is less than the first aperture diameter; and, exposing the debris to the beam of energy in order to remove the debris from the aperture.Type: GrantFiled: May 2, 2022Date of Patent: May 21, 2024Assignee: ROLLS-ROYCE plcInventors: James Kell, Graeme E Rigg, Shamraze Ahmed, Monica M Castro Palacios, Adam Clare
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Publication number: 20240051159Abstract: A sensing system for a continuum arm robot, the sensing system comprising at least one camera ring system mounted to the continuum robot, the camera ring system having at least two forward-facing cameras that face along the axis of the robot towards the tip.Type: ApplicationFiled: July 27, 2023Publication date: February 15, 2024Applicant: ROLLS-ROYCE plcInventors: Xin DONG, Abdelkhalick MOHAMMAD, James KELL, Dragos A. AXINTE, Yihua FANG
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Patent number: 11897131Abstract: A universal actuator for driving a continuum arm robot having a plurality of tendons includes; a housing; a power supply pack with a power source; a control pack with an industrial programmable logic controller, a screen, a rotary encoder linked to an analogue input device, a digital output device, a plurality of electronic control cards that connect the programmable logic controller to a user input device, the rotary encoder and an actuator pack for controlling the motion of the continuum arm robot, the programmable logic controller or the screen having a computer program to allow for set up and control of the continuum arm robot.Type: GrantFiled: May 4, 2022Date of Patent: February 13, 2024Assignee: ROLLS-ROYCE plcInventors: David Alatorre Troncoso, Dragos Axinte, James Kell
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Publication number: 20230398632Abstract: A repair system for in-situ repair of a machine. The repair system includes a laser unit configured to emit a laser beam, a galvanometer optically coupled to the laser unit and configured to adjust the laser beam received from the laser unit, a source of a flexible metallic mesh, a delivery unit configured to receive the flexible metallic mesh from the source of the flexible metallic mesh, and a controller communicably coupled to the laser unit, the galvanometer, and the delivery unit. The controller is configured to control the delivery unit to deposit the flexible metallic mesh on a surface of the machine. The controller is further configured to control the laser unit to emit the laser beam and to control the galvanometer to adjust the laser beam in order to weld the flexible metallic mesh to the surface of the machine, thereby forming a repair patch.Type: ApplicationFiled: May 24, 2023Publication date: December 14, 2023Applicant: ROLLS-ROYCE plcInventors: Adam CLARE, Andres A. GAMEROS MADRIGAL, James KELL, Andrew D. NORTON, Thomas GIRERD
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Publication number: 20230398634Abstract: A laser ablation tool comprising a laser source which produces a beam heaving a beam path and an ablation head, the ablation head comprising a housing which on each side of the beam path is separated into a first and second portion, and at least a first Risley prism and a second Risley prism connected to the first and second portions of the housing the first and second Risley prisms being connected to a rotation mechanism, so that the two Risley prisms can be moved relative to each other and the housing so as to deflect the beam.Type: ApplicationFiled: May 15, 2023Publication date: December 14, 2023Applicant: ROLLS-ROYCE plcInventors: Andrew D. NORTON, James KELL, Michael A. O'KEY
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Publication number: 20230382816Abstract: A method of forming a protective coating includes providing a substrate including a major surface. The method further includes providing a top coat layer adjacent to the major surface of the substrate. The top coat layer includes a top coat surface distal to the substrate. The method further includes forming a plurality of slots in the top coat layer. The method further includes at least partially heating the top coat surface above a threshold temperature, such that a first portion of the top coat layer extending from the top coat surface partially melts to form a glazed layer, and a second portion of the top coat layer disposed between the glazed layer and the major surface of the substrate is not melted and includes at least a portion of each of the plurality of slots.Type: ApplicationFiled: May 1, 2023Publication date: November 30, 2023Applicant: ROLLS-ROYCE PLCInventors: Dmitrii I USHMAEV, Zhirong LIAO, Dragos A AXINTE, Andrew D NORTON, James KELL, Artem BOGATYREV
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Publication number: 20230295793Abstract: An apparatus for coating a surface of a substrate includes an evaporant source disposed within an open environment including air at atmospheric pressure. The evaporant source includes a coating material. The apparatus further includes an energy beam source disposed within the open environment and configured to emit at least one energy beam that impinges on an emission region of the evaporant source to form a vapour plume at the emission region. The vapour plume includes the coating material of the evaporant source. The apparatus further includes a fixture configured to position the evaporant source relative to the substrate within the open environment, such that a maximum distance between the emission region of the evaporant source and the surface of the substrate is less than or equal to 10 cm.Type: ApplicationFiled: March 1, 2023Publication date: September 21, 2023Applicant: ROLLS-ROYCE plcInventors: Dmitrii I. USHMAEV, Zhirong LIAO, Dragos A. AXINTE, Andrew D. NORTON, James KELL
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Patent number: 11650129Abstract: A method of inspecting a surface of a component, e.g. a turbine or compressor blade of a gas turbine engine. The method comprises (a) providing a probe for inspecting the component surface; (b) defining a reference surface that is offset from the component surface; (c) moving the probe so as to contact a plurality of discrete spaced apart inspection points on the component surface, each contact of the probe with an inspection point comprising a first movement of the probe from the reference surface to the inspection point; (d) retracting the probe from the component surface after each contact with an inspection point; and (e) inspecting the component surface each time the probe contacts an inspection point.Type: GrantFiled: November 12, 2021Date of Patent: May 16, 2023Assignee: ROLLS-ROYCE PLCInventors: Alejandro Jeketo, Ben J Walker, James Kell
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Patent number: 11616939Abstract: An inspection system for mounting on a user's hand. The inspection system comprising: an imaging unit comprising two sub-units, the first sub-unit being configured to provide images from a first point of view and the second sub-unit being configured to provide images from a second point of view; and a measuring unit configured to provide data relating to a physical property measured at a measurement location on the user's hand. The imaging unit has a separation sensor configured to measure the separation between the two sub-units of the imaging unit. A method of inspecting and/or servicing a machine is also disclosed.Type: GrantFiled: September 29, 2020Date of Patent: March 28, 2023Assignee: ROLLS-ROYCE plcInventors: Dragos A Axinte, Xin Dong, David Alatorre Troncoso, Erhui Sun, James Kell
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Publication number: 20230020397Abstract: A method for the removal of debris (75) from an aperture (60), the aperture comprising a first aperture diameter (64) and extending along a first axis (62) over a first distance (63), the method comprising the steps of aligning a beam of energy (80) with the first axis such that the beam of energy is coaxially aligned with the aperture, the beam of energy comprising both an energy sufficient to remove the debris, and a first beam diameter (82) which is less than the first aperture diameter; and, exposing the debris to the beam of energy in order to remove the debris from the aperture.Type: ApplicationFiled: May 2, 2022Publication date: January 19, 2023Applicant: ROLLS-ROYCE plcInventors: James KELL, Graeme E RIGG, Shamraze AHMED, Monica M CASTRO PALACIOS, Adam CLARE
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Publication number: 20220371179Abstract: A mechanism (30) and a method for inserting an elongate member (35) through an aperture of a body, along a longitudinal axis (35), the mechanism comprising a feed portion (42) comprising a feed actuator (43) configured to engage with and drive the elongate member along the longitudinal axis; and, a twist portion (44) comprising a twist actuator (82) configured to engage with the feed portion and rotate the elongate member about the longitudinal axis.Type: ApplicationFiled: May 4, 2022Publication date: November 24, 2022Applicant: ROLLS-ROYCE plcInventors: James KELL, David ALATORRE TRONCOSO
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Publication number: 20220371182Abstract: A universal actuator for driving a continuum arm robot having a plurality of tendons includes; a housing; a power supply pack with a power source; a control pack with an industrial programmable logic controller, a screen, a rotary encoder linked to an analogue input device, a digital output device, a plurality of electronic control cards that connect the programmable logic controller to a user input device, the rotary encoder and an actuator pack for controlling the motion of the continuum arm robot, the programmable logic controller or the screen having a computer program to allow for set up and control of the continuum arm robot.Type: ApplicationFiled: May 4, 2022Publication date: November 24, 2022Applicant: ROLLS-ROYCE PLCInventors: David ALATORRE TRONCOSO, Dragos AXINTE, James KELL
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Patent number: 11504813Abstract: A method comprises inspecting a ceramic matrix composite component assembled in a gas turbine engine to determine an extent of damage to the ceramic matrix composite component, determining a repair technique to repair the damage to the ceramic matrix composite component based on the extent of damage to the ceramic matrix composite component, and repairing the ceramic matrix composite component using the repair technique.Type: GrantFiled: May 18, 2020Date of Patent: November 22, 2022Assignees: Rolls-Royce High Temperature Composites Inc.Inventors: Michael J. Whittle, Stephen Harris, Keith Sadler, Matthew D. Thomason, Andrew Norton, James Kell
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Patent number: 11364635Abstract: There is provided a method of controlling a robot within an environment comprising: i) receiving, from a 3D scanner, data relating to at least a portion of the environment for constructing a 3D point cloud representing at least a portion of the environment; ii) comparing the 3D point cloud to a virtual 3D model of the environment and, based upon the comparison, determining a position of the robot; then iii) determining a movement trajectory for the robot based upon the determined position of the robot. Also provided is a control apparatus and a robot control system.Type: GrantFiled: February 8, 2019Date of Patent: June 21, 2022Assignee: Rolls-Royce plcInventors: James Kell, Bilal M. Nasser, Amir Rabani
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Patent number: 11362351Abstract: An apparatus (10) configured to determine reactant purity comprising: a first fuel cell (11) configured to generate electrical current from the electrochemical reaction between two reactants, having a first reactant inlet (13) configured to receive a test reactant comprising one of the two reactants from a first reactant source (7, 5, 16); a second fuel cell (12) configured to generate electrical current from the electrochemical reaction between the two reactants, having a second reactant inlet (14) configured to receive the test reactant from a second reactant source (5); a controller (20) configured to apply an electrical load to each fuel cell and determine an electrical output difference, ODt, between an electrical output of the first fuel cell (11) and an electrical output of the second fuel cell (12), and determine a difference between a predicted output difference and the determined electrical output difference, ODt, the predicted output difference determined based on a historical output of differenceType: GrantFiled: November 13, 2020Date of Patent: June 14, 2022Assignee: Intelligent Energy LimitedInventors: Michael John Provost, Kevin M. Kupcho, Simon Edward Foster, Ashley James Kells
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Publication number: 20220155179Abstract: A method of inspecting a surface of a component, e.g. a turbine or compressor blade of a gas turbine engine. The method comprises (a) providing a probe for inspecting the component surface; (b) defining a reference surface that is offset from the component surface; (c) moving the probe so as to contact a plurality of discrete spaced apart inspection points on the component surface, each contact of the probe with an inspection point comprising a first movement of the probe from the reference surface to the inspection point; (d) retracting the probe from the component surface after each contact with an inspection point; and (e) inspecting the component surface each time the probe contacts an inspection point.Type: ApplicationFiled: November 12, 2021Publication date: May 19, 2022Inventors: Alejandro JEKETO, Ben J. WALKER, James KELL
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Patent number: 11209791Abstract: A tool for machining an object including a first part including a rotatable member that is rotatable to cause rotation of a machine tool, a second part, a joint coupling the first part and the second part to enable relative movement between the first part and the second part, and a sensor to sense an object to be machined.Type: GrantFiled: May 13, 2019Date of Patent: December 28, 2021Assignee: ROLLS-ROYCE plcInventors: James Kell, Thomas Frederick Danvers, Adam Nagy, Dragos Aurelian Axinte, Mark Hugh Raffles, Amir Rabani, Salvador Cobos-Guzman
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Publication number: 20210354253Abstract: A method comprises inspecting a ceramic matrix composite component assembled in a gas turbine engine to determine an extent of damage to the ceramic matrix composite component, determining a repair technique to repair the damage to the ceramic matrix composite component based on the extent of damage to the ceramic matrix composite component, and repairing the ceramic matrix composite component using the repair technique.Type: ApplicationFiled: May 18, 2020Publication date: November 18, 2021Inventors: Michael J. Whittle, Stephen Harris, Keith Sadler, Matthew D. Thomason, Andrew Norton, James Kell
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Patent number: 11054341Abstract: A hand-mounted inspection system, configured to be mounted on a user's hand, comprising: an imaging unit, configured to provide images from at least one point of view located on the user's hand; and a measuring unit, configured to provide data relating to a physical property measured at a measurement location on the user's hand. The measuring unit includes a sensor configured to provide a measurement between two measurement locations, each of the two measurement locations being located on a digit of the user's hand, a tip of a digit of the user's hand, on the phalanges of a digit of a user's hand, on the palm of the user's hand or on the back of the user's hand.Type: GrantFiled: December 3, 2019Date of Patent: July 6, 2021Assignee: ROLLS-ROYCE PLCInventors: Dragos A Axinte, James Kell, Xin Dong, David Alatorre Troncoso