Abstract: A three-dimensional object printer comprises a platen, a gantry positioned above the platen, an ejector head positioned on the gantry, a sensor, and a controller. The controller is configured to operate the ejector to eject at least one drop of material toward the platen at an upper build level and determine process and cross-process differentials between a fiducial and the at least one drop of material deposited on the upper build surface. The controller is also configured to determine an ejector head shift in a process direction and a cross-process direction associated with each of the plurality of build levels based at least in part on the determined process and cross-process differentials and a number of build levels between the base build level and the upper build level.

Abstract: A three-dimensional (3D) metal object manufacturing apparatus operates an ejector in an ejection mode to form exterior portions of an object and in an extrusion mode to form interior portions within a perimeter of an object layer. In the extrusion mode, the ejector continuously extrudes melted metal to fill the interior portions quickly.

Abstract: A three-dimensional object printer comprises a platen, a gantry positioned above the platen, an ejector head positioned on the gantry, a sensor, and a controller. The controller is configured to operate the ejector to eject at least one drop of material toward the platen at an upper build level and determine process and cross-process differentials between a fiducial and the at least one drop of material deposited on the upper build surface. The controller is also configured to determine an ejector head shift in a process direction and a cross-process direction associated with each of the plurality of build levels based at least in part on the determined process and cross-process differentials and a number of build levels between the base build level and the upper build level.

Abstract: A printer is configured with at least two printheads that are separated from one another in a cross-process direction by an integral multiple of printhead widths. This configuration enables parallel swaths of material to be ejected and then movement of the printheads in the cross-process direction by a distance corresponding to one or more integral numbers of the printhead width enables the area between the swaths to be completed and the area outside of the original swaths printed.

Abstract: A method, non-transitory computer readable medium, and apparatus for automatically adjusting a feeder tray of a printing device are disclosed. For example, the method receives a signal to initiate a feeder tray adjustment routine, wherein the feeder tray adjustment routine determines an amount of lateral adjustment of the feeder tray to eliminate a lateral input error of a print media that is fed to a registration subsystem of the printing device, activates a mechanism to adjust a lateral position of the feeder tray by the amount that is determined, and feeds subsequent print media through the registration subsystem for printing an image on the subsequent print media.

Abstract: A method, non-transitory computer readable medium, and apparatus for automatically adjusting a feeder tray of a printing device are disclosed. For example, the method receives a signal to initiate a feeder tray adjustment routine, wherein the feeder tray adjustment routine determines an amount of lateral adjustment of the feeder tray to eliminate a lateral input error of a print media that is fed to a registration subsystem of the printing device, activates a mechanism to adjust a lateral position of the feeder tray by the amount that is determined, and feeds subsequent print media through the registration subsystem for printing an image on the subsequent print media.

Abstract: A printer is configured with at least two printheads that are separated from one another in a cross-process direction by an integral multiple of printhead widths. This configuration enables parallel swaths of material to be ejected and then movement of the printheads in the cross-process direction by a distance corresponding to one or more integral numbers of the printhead width enables the area between the swaths to be completed and the area outside of the original swaths printed.

Abstract: A printer is configured with at least two printheads that are separated from one another in a cross-process direction by an integral multiple of printhead widths. This configuration enables parallel swaths of material to be ejected and then movement of the printheads in the cross-process direction by a distance corresponding to one or more integral numbers of the printhead width enables the area between the swaths to be completed and the area outside of the original swaths printed.

Abstract: A direct-to-object printer includes a vaporizer to attenuate the effect of oxygen inhibition on the curing of non-aqueous ultraviolet (UV) marking material ejected onto the surface of an object printed by the printer. The vaporizer includes a heating element to form a vapor from a solution of solvent and particulate and a pressurized air source to direct the vapor toward the object to enable a portion of the vapor to condense on the object. The condensed vapor forms a barrier that attenuates the effect of oxygen inhibition on the curing of non-aqueous UV marking material.

Abstract: An apparatus detects inoperative inkjets during printing of three-dimensional objects. The apparatus includes a reversible thermal substrate that changes optical density in areas where material drops are ejected onto the substrate. An optical sensor generates image data of the substrate after material drops are ejected onto the substrate and these image data are analyzed to identify inoperative inkjets.

Abstract: A printer detects inoperative inkjets during printing of three-dimensional objects. The printer includes an area where a printhead ejects material in a predetermined pattern and a profilometer is operated to measure the ejected material in the area. The measurements are used to identify inoperative inkjets or inkjets that operate errantly.

Abstract: A printer is configured with at least two printheads that are separated from one another in a cross-process direction by an integral multiple of printhead widths. This configuration enables parallel swaths of material to be ejected and then movement of the printheads in the cross-process direction by a distance corresponding to one or more integral numbers of the printhead width enables the area between the swaths to be completed and the area outside of the original swaths printed.

Abstract: An apparatus detects inoperative inkjets during printing of three-dimensional objects. The apparatus includes a reversible thermal substrate that changes optical density in areas where material drops are ejected onto the substrate. An optical sensor generates image data of the substrate after material drops are ejected onto the substrate and these image data are analyzed to identify inoperative inkjets.

Abstract: An apparatus detects inoperative inkjets during printing of three-dimensional objects. The apparatus includes a reversible thermal substrate that changes optical density in areas where material drops are ejected onto the substrate. An optical sensor generates image data of the substrate after material drops are ejected onto the substrate and these image data are analyzed to identify inoperative inkjets.

Abstract: An apparatus detects inoperative inkjets during printing of three-dimensional objects. The apparatus includes a reversible thermal substrate that changes optical density in areas where material drops are ejected onto the substrate. An optical sensor generates image data of the substrate after material drops are ejected onto the substrate and these image data are analyzed to identify inoperative inkjets.

Abstract: An apparatus detects inoperative inkjets during printing of three-dimensional objects. The apparatus includes a reversible thermal substrate that changes optical density in areas where material drops are ejected onto the substrate. An optical sensor generates image data of the substrate after material drops are ejected onto the substrate and these image data are analyzed to identify inoperative inkjets.

Abstract: A printer detects inoperative inkjets during printing of three-dimensional objects. The printer includes an area where a printhead ejects material in a predetermined pattern and a profilometer is operated to measure the ejected material in the area. The measurements are used to identify inoperative inkjets or inkjets that operate errantly.

Abstract: An apparatus detects inoperative inkjets during printing of three-dimensional objects. The apparatus includes a reversible thermal substrate that changes optical density in areas where material drops are ejected onto the substrate. An optical sensor generates image data of the substrate after material drops are ejected onto the substrate and these image data are analyzed to identify inoperative inkjets.

Abstract: An apparatus detects inoperative inkjets during printing of three-dimensional objects. The apparatus uses a light source to illuminate an area below a printhead and a digital camera to generate image data of drops of material ejected by inkjets in the printhead. The image data of the ink drops passing through the field of view of the camera are analyzed to identify inoperative inkjets in the printhead.

Abstract: A method for assisting the threading of a media web in a continuous feed printer has been developed. The method includes generating an electrical signal that corresponds to a level of tension applied by a media web to a roller positioned along a media path in a printer as the media web travels over the roller. A controller activates at least one actuator to rotate a roller positioned along the media path in response to identifying that the level of tension exceeds a predetermined threshold to facilitate threading of the media web through the printing device.