Patents by Inventor James L. Lambach

James L. Lambach has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 10415244
    Abstract: Methods of manufacturing wall structures having high racking strength are described in this specification. The methods include spray applying a foam-forming composition into a cavity of a wall structure, wherein the wall structure is disposed in a climate-controlled spray application station and allowing the foam-forming material to expand within at least a portion of the cavity to form a foam layer deposited in the cavity. In the methods, the foam layer is formed in-situ during the manufacturing method, and the density of the foam layer is selected and the relative humidity and dew point of the air in the climate-controlled spray application station throughout the spray applying is selected so that the wall structure has a racking strength of at least 500 pounds per linear foot.
    Type: Grant
    Filed: June 14, 2017
    Date of Patent: September 17, 2019
    Assignee: COVESTRO LLC
    Inventors: Eric C. Giles, James L. Lambach, David M. Baily
  • Publication number: 20180363298
    Abstract: Methods of manufacturing wall structures having high racking strength are described in this specification. The methods include spray applying a foam-forming composition into a cavity of a wall structure, wherein the wall structure is disposed in a climate-controlled spray application station and allowing the foam-forming material to expand within at least a portion of the cavity to form a foam layer deposited in the cavity. In the methods, the foam layer is formed in-situ during the manufacturing method, and the density of the foam layer is selected and the relative humidity and dew point of the air in the climate-controlled spray application station throughout the spray applying is selected so that the wall structure has a racking strength of at least 500 pounds per linear foot.
    Type: Application
    Filed: June 14, 2017
    Publication date: December 20, 2018
    Inventors: Eric C. Giles, James L. Lambach, David M. Baily
  • Publication number: 20180362701
    Abstract: Disclosed are compositions that comprise water and a polyether polyol derived from sucrose and an alkylene oxide, as well as polyurethane foam systems comprising such compositions, methods for their production, and the resulting polyurethane foams.
    Type: Application
    Filed: August 22, 2018
    Publication date: December 20, 2018
    Inventors: Anthony R. Loveday, Eloy C. Martinez, James L. Lambach, Richard Raul Romero, Usama E. Younes, Ray Joseph Anderson
  • Patent number: 10081702
    Abstract: Disclosed are compositions that comprise water and a polyether polyol derived from sucrose and an alkylene oxide, as well as polyurethane foam systems comprising such compositions, methods for their production, and the resulting polyurethane foams.
    Type: Grant
    Filed: August 13, 2015
    Date of Patent: September 25, 2018
    Assignee: COVESTRO LLC
    Inventors: Anthony R. Loveday, Eloy C. Martinez, James L. Lambach, Richard Raul Romero, Usama E. Younes, Ray Joseph Anderson
  • Publication number: 20170044301
    Abstract: Disclosed are compositions that comprise water and a polyether polyol derived from sucrose and an alkylene oxide, as well as polyurethane foam systems comprising such compositions, methods for their production, and the resulting polyurethane foams.
    Type: Application
    Filed: August 13, 2015
    Publication date: February 16, 2017
    Inventors: Anthony R. Loveday, Eloy C. Martinez, James L. Lambach, Richard Raul Romero, Usama E. Younes, Ray Joseph Anderson
  • Patent number: 6127443
    Abstract: Energy absorbing rigid polyurethane foams have both high energy absorbing efficiency as well as exceptional recovery after deformation, allowing their use in visible energy absorbing structures, particularly in the transportation vehicle industry. The foams are prepared by reaction of one or more di- or polyisocyanates with a polyol component containing both high and low molecular weight polyols, and optionally chain extenders, crosslinkers, and other additives, wherein at least one polyol is a polymer polyol such that the total vinyl polymer solids content of the foam is greater than 15 weight percent.
    Type: Grant
    Filed: November 6, 1998
    Date of Patent: October 3, 2000
    Assignee: Bayer Antwerp N.V.
    Inventors: Mark J. Perry, James L. Lambach, Frank E. Critchfield
  • Patent number: 5718856
    Abstract: High resilience polyurethane foams having improved wet set properties are obtained by reacting an isocyanate with a polyol component consisting of a polyoxyalkylene polyol with a functionality of 6 or more and a polymer polyol whose base polyol is a polyoxyalkylene polyol with a functionality of 6 or more, both polyols having oxyethylene caps in amounts of from 12 percent to about 30 percent based on the weights of the respective polyols, in the presence of an amine catalyst system. The resulting polyurethane foams are eminently suitable for seating cushions used in tropical or subtropical environments, may be prepared by a cold molding process, and may be used without an elevated temperature post cure.
    Type: Grant
    Filed: May 30, 1996
    Date of Patent: February 17, 1998
    Assignee: Arco Chemical Technology, L.P.
    Inventors: Mark R. Kinkelaar, Keith Douglas Cavender, James L. Lambach, Robert D. Brasington, Frank E. Critchfield
  • Patent number: 5708045
    Abstract: Very soft, very low density, all water-blown polyurethane foams are prepared by reacting an isocyanate-terminated prepolymer with from 30% to 150% stoichiometric excess of water. The foams have molded densities less than or equal to 1.5 lb/ft.sup.3 and softness, as measured by 25% ILD of less than or equal to 15 lbs., yet retain excellent resiliency, tear strength and elongation. The foams are suitable for use in cushioning applications such as those traditionally employing polyester fiberfill.
    Type: Grant
    Filed: March 26, 1997
    Date of Patent: January 13, 1998
    Assignee: Arco Chemical Technology, L.P.
    Inventors: Andrew M. Thompson, James L. Lambach
  • Patent number: 5668191
    Abstract: Cold molded flexible polyurethane foams may be prepared from low primary hydroxyl Polyoxyalkylene polyols when polyoxyalkylene polyols having an unsaturation of 0.02 meq/g or less provide the substantial portion of the polyol component.
    Type: Grant
    Filed: December 21, 1995
    Date of Patent: September 16, 1997
    Assignee: ARCO Chemical Technology, L.P.
    Inventors: Mark R. Kinkelaar, Frank E. Critchfield, James L. Lambach
  • Patent number: 5650452
    Abstract: Very soft, very low density, all water-blown polyurethane foams are prepared by reacting an isocyanate-terminated prepolymer with from 30% to 150% stoichiometric excess of water. The foams have molded densities less than or equal to 1.5 lb/ft.sup.3 and softness, as measured by 25% ILD of less than or equal to 15 lbs., yet retain excellent resiliency, tear strength and elongation. The foams are suitable for use in cushioning applications such as those traditionally employing polyester fiberfill.
    Type: Grant
    Filed: October 18, 1995
    Date of Patent: July 22, 1997
    Assignee: ARCO Chemical Technology, L.P.
    Inventors: Andrew M. Thompson, James L. Lambach
  • Patent number: 5549841
    Abstract: High resilience polyurethane foams having improved wet set properties are obtained by reacting an isocyanate with a polyol component consisting of a polyoxyalkylene polyol with a functionality of 6 or more and a polymer polyol whose base polyol is a polyoxyalkylene polyol with a functionality of 6 or more, both polyols having oxyethylene caps in amounts of from 12 percent to about 30 percent based on the weights of the respective polyols, in the presence of an amine catalyst system. The resulting polyurethane foams are eminently suitable for seating cushions used in tropical or subtropical environments, may be prepared by a cold molding process, and may be used without an elevated temperature post cure.
    Type: Grant
    Filed: March 24, 1995
    Date of Patent: August 27, 1996
    Assignee: Arco Chemical Technology, L.P.
    Inventors: Mark R. Kinkelaar, Keith D. Cavender, James L. Lambach, Robert D. Brasington, Frank E. Critchfield