Abstract: Aerospace systems, and systems and methods for assembling an aerospace system or another system or structure, are disclosed. A representative system can include a propellant tank with a dome-shaped head; attachment features on the dome-shaped head; and a thrust structure with legs attached to the attachment features. A representative method can include forming shims to be positioned between the legs and the attachment features. The shims can be formed based on digital characterizations of mounting faces on the attachment features within a reference coordinate system. The method can include positioning a drill jig within the reference coordinate system and using the drill jig to make holes in the shims and/or the attachment features for fastening the legs to the attachment features. A drill jig can include plates that are movable relative to each other. At least one of the plates can include a mounting hole pattern.

Abstract: Drill jigs for positioning mounting holes using metrology processes, and associated systems and methods, disclosed. A representative drill jig system for positioning holes to be made in an object can include a drill jig having a plurality of movable plates. The plates can include: a rotatable plate carrying a hole pattern for positioning the holes to be made; a first translatable plate that is translatable along a first axis; a second translatable plate that is translatable along a second axis that is perpendicular to the first axis; and a base plate carrying one or more attachment elements positioned and configured to grasp the object. In some embodiments, the plates are manually movable via one or more adjusters. In some embodiments, the drill jig includes one or more servos for moving one or more of the plates under computer control, such as in a feedback loop using one or more encoders.

Abstract: A method for storage and retrieval of both time-oriented versions and view-oriented versions of engineering change information in which the engineering change information progresses through a set of status conditions and access to the data by different user groups is conditioned upon the status of the information. Version control software logic enables users to create versioned objects by logical key grouping of data elements. The version control logic acts upon the logical keys and special versioned attributes of these objects for the proper specification and selection of object instances during creation, update or retrieval processing. Insert and extract sequence numbers are automatically generated for both historical preservation of previous engineering change information and efficient retrieval of the currently effective designs.

Abstract: A method and system for the definition and tracking of multiple unique product configurations for configuration management in which customer contracted views of the product are defined by applying temporary changes to the base product configuration. A product serial number effectivity is assigned to each unique customer specified product configuration and to the base product configuration in order to maintain multiple time-oriented versions of the product, thus supporting simultaneously both customer-specified and design-specified engineering changes to the base product. A product configuration identifier provides non-redundant data storage for each unique product configuration and can refer to noncontiguous ranges of product serial numbers. The configuration entry identifier in a product configuration table is used to peg detail component requirements to serially numbered products in order to correlate the product configurations as built with the product configuration as designed.

Abstract: A system and method for controlling, monitoring and integrating engineering and manufacturing changes in a manufacturing enterprise. The status of an engineering change and the status of items affected by the engineering change are monitored by an engineering change control manager application running at a central data processing facility. The engineering change and design or modification of items affected by the change are released to one or more manufacturing locations where additional design changes may be made to accommodate local manufacturing capabilities. Each manufacturing location accepts the engineering change and the corresponding affected items when ready to proceed with implementation of the engineering change. The affected items are promoted locally at the manufacturing location to effective status which releases the affected items into production at the plant.