Abstract: A method of installing a baffle in a tubular header for a heat exchanger includes the steps of a) providing a concave-convex baffle with a periphery smaller than the internal periphery of the header; b) locating the baffle at a desired location within the header; and c) applying a compressive force to the baffle to compress the baffle toward a planar shape.

Abstract: A connection for securing a tank to a header plate in a heat exchanger. A metal header plate is provided with a peripheral groove having a bottom wall and an upstanding side wall. A compressible gasket is received in the groove in a plastic tank as a flange disposed in the groove to compress the gasket. A plurality of tabs are deformed from the side wall to overlie a side of the flange and the side wall bent toward the tank. The tabs are generally egg-shaped or spherical and have free edges engaging the flange to provide excellent resistance to deformation.