Abstract: An inflatable knee bolster for a vehicle occupant is mounted in opposing relation to the knees of a vehicle occupant. The bolster is an expansible chamber of multipiece construction having a face portion and a separate three dimensional expansible body portion. The face portion and body portion are joined about their peripheries to define and substantially enclose the chamber. The expansible body portion is formed from injection molded polymeric material and has one or more integrally molded at least partially collapsible pleated profile elements disposed along the sides and across the top of the body portion in raised and lowered profile with respect to the face portion. Deformable mounting brackets extend outwardly from the body portion for attachment to the vehicle. The materials forming the face and body portions are of either similar or dissimilar chemical and physical character.

Abstract: An air bag system in a vehicle having opposing upper front interior corners. The system includes at least one air bag assembly located proximate one of the upper front interior corners. The air bag is in fluid communication with a gas expelling inflator and includes a frontal impact portion sized and shaped for deploying along a predetermined deployment path in front of a vehicle occupant. A biasing element of flat pliable character is held in place in hinging relation along an attached edge at an anchoring position inboard of the air bag. The biasing element is unattached at a free end which is extended away from the anchoring position upon deployment of the air bag cushion such that the biasing element is advanced in hinging fashion ahead of the frontal impact portion as the frontal impact portion is deployed in front of the vehicle occupant.

Abstract: A seat restraint tensioner for a seat restraint system in a vehicle includes a housing for operative connection to vehicle structure and a movable piston disposed in the housing. The seat restraint tensioner also includes a gas generator operatively connected to the housing for expelling a gas to move the piston. The seat restraint tensioner further includes a spool assembly operatively connected to the piston and for connection to belt webbing of the seat restraint system for pulling-down the belt webbing of the seat restraint system in a linear manner and winding up the belt webbing on the spool assembly as the piston moves.

Abstract: This present invention provides a deformable air bag module for use in an instrument panel or door panel of a vehicle. The air bag module has a deformable housing with an inflator and an air bag cushion being disposed within the deformable housing. The module housing has a neck portion defining an opening formed at a first side, wherein the first side is coupled to the instrument panel. The instrument panel includes first and second instrument panel sections and the module housing is disposed about the first and second instrument panel sections so that deployment of the air bag cushion causes deformation of the module housing resulting in the first and second instrument panel sections separating and deployment of the air bag cushion therebetween. When a tear seam is used to define the first and second instrument panel sections, the present invention permits the tear seam to be formed thicker in size and more durable.

Abstract: An inflatable air bag system having an inflatable curtain-like cushion element for inflated deployment away from a storage position along the roof rail portion of the vehicle frame to provide coverage over an expanded region of the vehicle interior. The cushion element is inflated by the rapid introduction of a substantially inert gas such as helium from an elongate gas storage receptacle extending at least partially along the roof rail portion of the vehicle frame. The gas storage receptacle serves as a profiling and stiffening support member for the cushion element in the storage position extending along the roof rail. The inflation gas may be discharged directly into an interior portion of the cushion element so as to promote rapid expansion and deployment of the cushion element over centralized regions of the surface to be covered.

Abstract: A seat restraint buckle assembly for a seat restraint system in a vehicle includes a rigid frame having an open forward end defining a passage to receive a latch plate. The seat restraint buckle assembly also includes a locking member operatively connected to the frame and pivotal between a latched position in which the locking member retains the latch plate within the passage and an unlatched position in which the locking member is held clear of the passage. The seat restraint buckle assembly includes a release button slidably mounted on the frame above the passage for longitudinal movement relative to the frame. The seat restraint buckle assembly further includes a blocking lever operatively connected to the frame and pivotal to contact the locking member and urging the locking member towards the latched position.

Abstract: An air bag module includes an air bag and an inflator being activatable to discharge inflator gas for inflating the air bag. The inflator has at least one discharge port through which inflator gas is discharged. A housing includes at least one inflator vent opening aligned with the discharge port. A variable inflation device is mounted on the inflator and includes a movable member alignable with the vent opening. The movable member is movable relative to the vent opening for opening and closing the vent opening at a predetermined time during inflator activation to control the amount of inflator gas discharged into the air bag and the amount of inflator gas expelled out through the vent opening of the housing. Preferably, the variable inflation device includes an initiator device being activatable during activation of the inflator to move the movable member relative to the vent opening at the predetermined time during inflator activation.

Abstract: This present invention provides variable deployment performance by controlling the quantity and fluid flow path of the inflator gas into or out of an air bag module according to the present invention. The air bag module includes a slide ring mechanism disposed about an inflator and adjacent at least a portion of a cushion retainer. The slide ring mechanism comprises an annular ring having openings formed therein, wherein during rotation of the slide mechanism, the openings of the annular ring align with openings formed in the cushion retainer to define a fluid flow path away from an air bag cushion for venting some of the inflator gas. Preferably, the annular ring is rotated by attaching a pair of tethers to the annular ring and to a rear surface of the air bag cushion.

Abstract: A tensioning system which provides continuous tensioning to an inflatable curtain air bag during deployment of the curtain air bag. A dynamic tethering element is utilized which travels in conjunction with the downward deployment of the inflatable curtain air bag so as to both tension the curtain air bag while at the same time providing a guiding action so as to bring the curtain air bag into the proper position at which it is thereafter maintained.

Abstract: This present invention provides an air bag assembly for use in a vehicle having a front structural member which preferably comprises an A-pillar of the vehicle. The air bag assembly comprises an inflator for generating gas and an air bag cushion deployable upon generation of gas by the inflator. The air bag cushion is preferably stored along a length of the front structural member while the inflator is preferably located at a position remote from the front structural member. The air bag assembly further includes a gas conduit which provides a gas path for transferring the gas from the inflator to the air bag cushion. The gas conduit comprises an expandable member extending along at least a length of the front structural member which permits the gas conduit to be packaged within the A-pillar structure underneath interior trim molding used to cover the A-pillar.

Abstract: A seat restraint tensioner for a seat restraint system in a vehicle includes a housing for operative connection to vehicle structure and a movable piston disposed in the housing. The seat restraint tensioner also includes a gas generator operatively connected to the housing for expelling a gas to move the piston. The piston includes a passageway extending therethrough to control a rate of stroke of the piston when the gas is generated to apply a force for pulling-down belt webbing of the seat restraint system.

Abstract: This present invention provides variable deployment performance by controlling the quantity and fluid flow path of the inflator gas into or out of an air bag module according to the present invention. The air bag module includes a slide ring mechanism disposed about an inflator and adjacent at least a portion of a cushion retainer. The slide ring mechanism comprises an annular ring having openings formed therein, wherein during rotation of the slide mechanism, the openings of the annular ring align with openings formed in the cushion retainer to define a fluid flow path away from an air bag cushion for venting some of the inflator gas. Preferably, the annular ring is rotated by attaching a pair of tethers to the annular ring and to a rear surface of the air bag cushion.

Abstract: A seat restraint tensioner for a seat restraint system in a vehicle includes a housing for operative connection to vehicle structure and a movable piston disposed in the housing. The seat restraint tensioner also includes a gas generator operatively connected to the housing for expelling a gas to move the piston. The piston includes a passageway extending therethrough to control a rate of stroke of the piston when the gas is generated to apply a force for pulling-down belt webbing of the seat restraint system.

Abstract: A frontal air bag system for a vehicle including an inflator mounted to vehicle structure and an air bag operatively connected to the inflator and mounted to a pillar of the vehicle. The frontal air bag system also includes a trim molding covering the air bag and mounted to the pillar. The air bag, inflated by the inflator, is extended downward and sideways in front of an occupant seated in the vehicle.

Abstract: A seat restraint buckle assembly for a seat restraint system in a vehicle includes a rigid frame having an open forward end defining a passage to receive a latch plate. The seat restraint buckle assembly also includes a locking member operatively connected to the frame and pivotal between a latched position in which the locking member retains the latch plate within the passage and an unlatched position in which the locking member is held clear of the passage. The seat restraint buckle assembly includes a release button slidably mounted on the frame above the passage for longitudinal movement relative to the frame. The seat restraint buckle assembly further includes a blocking lever operatively connected to the frame and pivotal to contact the locking member and urging the locking member towards the latched position.

Abstract: This present invention provides variable deployment performance by controlling the quantity and fluid flow path of the inflator gas into or out of an air bag module according to the present invention. The air bag module includes a slide ring mechanism disposed about an inflator and adjacent at least a portion of a cushion retainer. The slide ring mechanism comprises an annular ring having openings formed therein wherein during rotation of the slide mechanism, the openings of the annular ring align with openings formed in the cushion retainer to define a fluid flow path away from an air bag cushion for venting some of the inflator gas. Preferably, the annular ring is rotated by attaching a pair of tethers to the annular ring and to a rear surface of the air bag cushion.

Abstract: An inflatable knee bolster for a vehicle occupant is mounted in opposing relation to the knees of a vehicle occupant. The bolster is an expansible chamber of multipiece construction having a face portion and a separate three dimensional expansible body portion. The face portion and body portion are joined about their peripheries to define and substantially enclose the chamber. The expansible body portion is formed from injection molded polymeric material and has one or more integrally molded at least partially collapsible pleated profile elements disposed along the sides and across the top of the body portion in raised and lowered profile with respect to the face portion. Deformable mounting brackets extend outwardly from the body portion for attachment to the vehicle. The materials forming the face and body portions are of either similar or dissimilar chemical and physical character.

Abstract: An air bag module is provided for inflating an air bag cushion at variable rates in response to rapid deceleration of a motor vehicle. The air bag module includes an inflator for generating inflator gas to inflate an air bag cushion upon the sensing rapid deceleration of a vehicle. An annular cushion retainer is disposed about the inflator for directing gases from the inflator to the air bag cushion. The cushion retainer includes an annular cavity in fluid communication with the air bag cushion by a vent opening to selectively direct gas away from the air bag cushion during a reduced level of deployment. A controller generates an ignition signal to the inflator in response to velocity responsive sensors. In response to the ignition signals, the inflator releases an appropriate predetermined volume of gas into the air bag cushion.

Abstract: A side impact air bag with a self-tensioned lower edge to prevent the occupant from ejection during a rollover event or subsequent impact, A side air bag is secured to the vehicle roof rail between the front and rear pillars. A pair of tethers are secured to the air bag at a lower portion thereof and one each in turn secured to the front and rear pillars. A plurality of substantially inverted V-shaped zero length tethers extend from the lower portion to define a plurality of chambers, which when inflated cause the lower portion of the air bag to shrink and induce tension therein and to the tethers. When the side impact air bag is inflated the air bag positions itself between the occupant and vehicle window and is held in place by the tension created by the inflated sections.

Abstract: An air bag module includes an air bag and an inflator being activatable to discharge inflator gas for inflating the air bag. The inflator has at least one discharge port through which inflator gas is discharged. A housing has a wall adjacent the discharge port of the inflator and includes at least one vent opening. The module also includes a movable member alignable with the vent opening. The movable member is movable relative to the vent opening for opening and closing the vent opening at a predetermined time during inflator activation to control the amount of inflator gas discharged into the air bag and the amount of inflator gas expelled out through the vent opening of the housing. A device is activatable during activation of the inflator to move the movable member relative to the vent opening at the predetermined time during inflator. activation.