Patents by Inventor James M. Casella

James M. Casella has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 9096062
    Abstract: A method for forming an ink jet printhead can include interposing a coverlay between a press plate of a press and an ink jet printhead aperture plate assembly, such that the coverlay physically contacts an anti-wetting coating on a surface of the aperture plate assembly. With the coverlay contacting the anti-wetting coating, a force is applied to the aperture plate assembly using the press. The coverlay is separated from the aperture plate assembly, wherein the coverlay includes a layer having an elastic modulus of at least 0.5 GPa.
    Type: Grant
    Filed: August 1, 2011
    Date of Patent: August 4, 2015
    Assignee: XEROX CORPORATION
    Inventors: James M. Casella, Peter M. Gulvin, Varun Sambhy, Kock-Yee Law, Hong Zhao
  • Patent number: 9073323
    Abstract: A coating for an ink jet printhead front face, wherein the coating comprises an oleophobic low adhesion coating having high thermal stability as indicated by less than about 15 percent weight loss when heated to up to 300° C., and wherein a drop of ultra-violet (UV) gel ink or a drop of solid ink exhibits a contact angle of greater than about 45° and sliding angle of less than about 30° with a surface of the coating, wherein the coating maintains the contact angle and sliding angle after the coating has been exposed to a temperature of at least 200° C. for at least 30 minutes.
    Type: Grant
    Filed: October 17, 2011
    Date of Patent: July 7, 2015
    Assignee: XEROX CORPORATION
    Inventors: Varun Sambhy, Kock-Yee Law, Hong Zhao, Peter Michael Gulvin, James M. Casella
  • Patent number: 8794743
    Abstract: In accordance with aspects of the present disclosure, a printhead assembly arranged to dispense ultraviolet curable ink or gel ink and method thereof is disclosed. The printhead assembly includes a plurality of functional plates stacked together; a first adhesive layer arranged between adjacent functional plates to provide bonding between the plates; and a second adhesive layer arranged between adjacent function plates to provide chemical resistance to the ultraviolet curable ink or the gel ink.
    Type: Grant
    Filed: November 30, 2011
    Date of Patent: August 5, 2014
    Assignee: Xerox Corporation
    Inventors: Yanjia Zuo, James M. Casella, Santokh S. Badesha, Peter J. Nystrom, Antonio L. Williams, Thomas J. Wyble, Mandakini Kanungo
  • Patent number: 8752939
    Abstract: A printhead assembly comprises a plurality of plates stacked together. The plates form a flow path having an inlet and a nozzle. An ejection chamber is in fluid connection with the flow path. A diaphragm is in operable connection with the ejection chamber. A micro actuator is in operable connection with the diaphragm, the micro actuator being configured to actuate the diaphragm. An adhesive layer bonds at least two of the plurality of plates together. The adhesive comprises silicone.
    Type: Grant
    Filed: June 29, 2012
    Date of Patent: June 17, 2014
    Assignee: Xerox Corporation
    Inventors: James M. Casella, Santokh S. Badesha, Gregory C. Brockway, Bryan R. Dolan, Yanjia Zuo
  • Publication number: 20140002548
    Abstract: A printhead assembly comprises a plurality of plates stacked together. The plates form a flow path having an inlet and a nozzle. An ejection chamber is in fluid connection with the flow path. A diaphragm is in operable connection with the ejection chamber. A micro actuator is in operable connection with the diaphragm, the micro actuator being configured to actuate the diaphragm. An adhesive layer bonds at least two of the plurality of plates together. The adhesive comprises silicone.
    Type: Application
    Filed: June 29, 2012
    Publication date: January 2, 2014
    Applicant: XEROX CORPORATION
    Inventors: James M. Casella, Santokh S. Badesha, Gregory C. Brockway, Bryan R. Dolan, Yanjia Zuo
  • Patent number: 8616675
    Abstract: Actuator ink chamber systems and methods of making the same and ink jet printheads. The actuator ink chamber systems and ink jet print heads having an ink chamber with a low-adhesion coating applied on at least one portion of the inner surface of the ink chamber to reduce or eliminate actuator membrane damage during ink freeze/thaw cycles.
    Type: Grant
    Filed: June 4, 2010
    Date of Patent: December 31, 2013
    Assignee: Xerox Corporation
    Inventors: James M. Casella, Andrew W. Hays, Peter M. Gulvin, Jun Ma
  • Patent number: 8567913
    Abstract: An ink jet print head includes an ink chamber defined by an electrostatically actuated membrane and a nozzle plate opposing the membrane. The nozzle plate includes a nozzle hole and a group of priming holes, the priming holes configured to maintain a substantially ink free surface on the nozzle plate during a freeze thaw cycle of ink in the ink chamber. A method for accommodating expansion and contraction of ink during a freeze thaw cycle of ink in an ink chamber is also provided. The method includes providing a group of priming holes in a nozzle plate of the ink chamber, the group of priming holes maintaining a substantially ink free surface on the nozzle plate during the freeze thaw cycle.
    Type: Grant
    Filed: June 2, 2010
    Date of Patent: October 29, 2013
    Assignee: Xerox Corporation
    Inventors: James M. Casella, Andrew W. Hays, Peter M. Gulvin, Jun Ma
  • Publication number: 20130135391
    Abstract: In accordance with aspects of the present disclosure, a printhead assembly arranged to dispense ultraviolet curable ink or gel ink and method thereof is disclosed. The printhead assembly includes a plurality of functional plates stacked together; a first adhesive layer arranged between adjacent functional plates to provide bonding between the plates; and a second adhesive layer arranged between adjacent function plates to provide chemical resistance to the ultraviolet curable ink or the gel ink.
    Type: Application
    Filed: November 30, 2011
    Publication date: May 30, 2013
    Applicant: Xerox Corporation
    Inventors: Yanjia Zuo, James M. Casella, Santokh S. Badesha, Peter J. Nystrom, Antonio L. Williams, Thomas J. Wyble, Mandakini Kanungo
  • Publication number: 20130093814
    Abstract: A printhead has a nozzle plate, having an array of nozzles through which ink is expelled, a low adhesion, oleophobic polymer coating on a front face of the nozzle plate. A printer has a source of solid ink, a heater arranged to-heat the solid ink and convert it to liquid ink, and a printhead, the printhead having a nozzle plate, having an of nozzles through which ink is expelled, a low adhesion, oleophobic polymer coating on a front face of the nozzle plate, the coating selected to dispel the liquid ink prior to the liquid ink returning to solid form, and a wiper positioned to wipe the front face of the nozzle plate.
    Type: Application
    Filed: October 17, 2011
    Publication date: April 18, 2013
    Applicant: XEROX CORPORATION
    Inventors: Peter Michael Gulvin, Varun Sambhy, Hong Zhao, Kock-Yee Law, James M. Casella
  • Publication number: 20130096254
    Abstract: A coating for an ink jet printhead front face, wherein the coating comprises an oleophobic low adhesion coating having high thermal stability as indicated by less than about 15 percent weight loss when heated to up to 300° C., and wherein a drop of ultra-violet (UV) gel ink or a drop of solid ink exhibits a contact angle of greater than about 45° and sliding angle of less than about 30° with a surface of the coating, wherein the coating maintains the contact angle and sliding angle after the coating has been exposed to a temperature of at least 200° C. for at least 30 minutes.
    Type: Application
    Filed: October 17, 2011
    Publication date: April 18, 2013
    Applicant: XEROX CORPORATION
    Inventors: Varun Sambhy, Kock-Yee Law, Hong Zhao, Peter Michael Gulvin, James M. Casella
  • Publication number: 20130032051
    Abstract: A method and structure for an ink jet printhead aperture plate assembly which can be part of an ink jet printhead and an ink jet printer. The present teachings can include the use of a protective coverlay interposed between a press plate of a press and an anti-wetting coating on a polyimide layer which forms part of the aperture plate assembly. The coverlay can include a base material which has an elastic modulus which is at least a specified value. An embodiment of the present teachings can form an aperture plate assembly and an ink jet printhead having reduced dimpling and deformation around a nozzle opening in the aperture plate assembly.
    Type: Application
    Filed: August 1, 2011
    Publication date: February 7, 2013
    Applicant: XEROX CORPORATION
    Inventors: James M. Casella, Peter M. Gulvin, Varun Sambhy, Kock-Yee Law, Hong Zhao
  • Patent number: 8328331
    Abstract: A nozzle plate for an inkjet printhead, the nozzle plate including a nozzle through which ink is ejected, the nozzle optimally positioned in the nozzle plate. The nozzle plate further including at least one priming hole, the priming hole distinct from and of a smaller diameter than the nozzle, the priming holes positioned at selected locations of the nozzle plate to purge air from the ink jet print head.
    Type: Grant
    Filed: March 19, 2010
    Date of Patent: December 11, 2012
    Assignee: Xerox Corporation
    Inventors: Peter M. Gulvin, Andrew W. Hays, James M. Casella
  • Publication number: 20110298866
    Abstract: Exemplary embodiments provide materials, systems and methods for ink jet printhead, wherein a low-adhesion coating can be applied to at least one surface portion of an ink chamber within the printhead to reduce or eliminate actuator membrane damage during ink freeze/thaw cycles.
    Type: Application
    Filed: June 4, 2010
    Publication date: December 8, 2011
    Applicant: XEROX CORPORATION
    Inventors: James M. CASELLA, Andrew W. HAYS, Peter M. GULVIN, Jun MA
  • Publication number: 20110298870
    Abstract: An ink jet print head includes an ink chamber defined by an electrostatically actuated membrane and a nozzle plate opposing the membrane. The nozzle plate includes a nozzle hole and a group of priming holes, the priming holes configured to maintain a substantially ink free surface on the nozzle plate during a freeze thaw cycle of ink in the ink chamber. A method for accommodating expansion and contraction of ink during a freeze thaw cycle of ink in an ink chamber is also provided. The method includes providing a group of priming holes in a nozzle plate of the ink chamber, the group of priming holes maintaining a substantially ink free surface on the nozzle plate during the freeze thaw cycle.
    Type: Application
    Filed: June 2, 2010
    Publication date: December 8, 2011
    Applicant: XEROX CORPORATION
    Inventors: James M. Casella, Andrew W. Hays, Peter M. Gulvin, Jun Ma
  • Publication number: 20110228005
    Abstract: A nozzle plate for an inkjet printhead, the nozzle plate including a nozzle through which ink is ejected, the nozzle optimally positioned in the nozzle plate. The nozzle plate further including at least one priming hole, the priming hole distinct from and of a smaller diameter than the nozzle, the priming holes positioned at selected locations of the nozzle plate to purge air from the ink jet print head.
    Type: Application
    Filed: March 19, 2010
    Publication date: September 22, 2011
    Applicant: XEROX CORPORATION
    Inventors: Peter M. GULVIN, Andrew W. Hays, James M. Casella
  • Patent number: 7828423
    Abstract: A printing apparatus includes a printing station, including at least one printhead for applying phase-change ink to the substrate, and a backing member disposed on an opposite side of the substrate substantially opposite the printhead, the backing member causing the substrate to reach a predetermined ink-receiving temperature.
    Type: Grant
    Filed: July 5, 2007
    Date of Patent: November 9, 2010
    Assignee: Xerox Corporation
    Inventors: James R Larson, Jeffrey J Folkins, Roger A Newell, Donald M Bott, Roger Leighton, Edward B Caruthers, Jr., David J Gervasi, David A Mantell, Vincent M Williams, Michael J Levy, James M Casella, Jeremy C Dejong, Paul J Mcconville
  • Patent number: 7809311
    Abstract: A developer camming apparatus connected to a developer unit, including a slide, a motor, and an encoder, wherein the encoder determines a distance a developer unit is from the photoreceptor, wherein the encoder allows the developer unit to be sufficiently close to effect application of toner to the photoreceptor from the developer unit, but also does not allow the developer unit to contact the photoreceptor during a print job.
    Type: Grant
    Filed: August 28, 2007
    Date of Patent: October 5, 2010
    Assignee: Xerox Corporation
    Inventors: James M. Casella, Roger D. Masham, Andrew E. Taylor, Jeremy B. Lewis, Peter J. Keilty
  • Publication number: 20090060592
    Abstract: A developer camming apparatus connected to a developer unit, including a slide, a motor, and an encoder, wherein the encoder determines a distance a developer unit is from the photoreceptor, wherein the encoder allows the developer unit to be sufficiently close to effect application of toner to the photoreceptor from the developer unit, but also does not allow the developer unit to contact the photoreceptor during a print job.
    Type: Application
    Filed: August 28, 2007
    Publication date: March 5, 2009
    Applicant: XEROX CORPORATION
    Inventors: James M. Casella, Roger D. Masham, Andrew E. Taylor, Jeremy B. Lewis, Peter J. Keilty
  • Publication number: 20090009573
    Abstract: A printing apparatus includes a printing station, including at least one printhead for applying phase-change ink to the substrate, and a backing member disposed on an opposite side of the substrate substantially opposite the printhead, the backing member causing the substrate to reach a predetermined ink-receiving temperature.
    Type: Application
    Filed: July 5, 2007
    Publication date: January 8, 2009
    Applicant: XEROX CORPORATION
    Inventors: James R. Larson, Jeffrey J. Folkins, Roger A. Newell, Donald M. Bott, Roger Leighton, Edward B. Caruthers, JR., David J. Gervasi, David A. Mantell, Vincent M. Williams, Michael J. Levy, James M. Casella, Jeremy C. DeJong, Paul J. McConville
  • Patent number: 7024143
    Abstract: A split drives system for a printer in which a single drive motor drives a first belt drive system for the image fusing system and a second and separate belt drive system driving the sheet registration system. This split drives system mechanically isolates the second and separate belt drive system from torque fluctuations in the image fusing system via the first belt drive system driving the image fusing system. Also, the split driving system can isolate torque variations in the driving of the print media fuser from the driving of the print media sheet transport.
    Type: Grant
    Filed: September 9, 2004
    Date of Patent: April 4, 2006
    Assignee: Xerox Corporation
    Inventors: William J. Nowak, Sushant G. Gaonkar, James M. Casella, Igor A. Podzorov, David K. Shogren, William J. Cecchi