Patents by Inventor James M. Thommes

James M. Thommes has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20090266805
    Abstract: A method and apparatus for providing a welding current is disclosed. The power source is capable of receiving any input voltage over a wide range of input voltages and includes an input rectifier that rectifies the ac input into a dc signal. A dc voltage stage converts the dc signal to a desired dc voltage and an inverter inverts the dc signal into a second ac signal. An output transformer receives the second ac signal and provides a third ac signal that has a current magnitude suitable for welding. The welding current may be rectified and smoothed by an output inductor and an output rectifier. A controller provides control signals to the inverter and an auxiliary power controller that can receive a range of input voltages and provide a control power signal to the controller.
    Type: Application
    Filed: February 23, 2009
    Publication date: October 29, 2009
    Applicant: Illinois Tool Works Inc.
    Inventor: James M. Thommes
  • Patent number: 7319206
    Abstract: A method and apparatus for providing a welding current is disclosed. The power source is capable of receiving any input voltage over a wide range of input voltages and includes an input rectifier that rectifies the ac input into a dc signal. A dc voltage stage converts the dc signal to a desired dc voltage and an inverter inverts the dc signal into a second ac signal. An output transformer receives the second ac signal and provides a third ac signal that has a current magnitude suitable for welding. The welding current may be rectified and smoothed by an output inductor and an output rectifier. A controller provides control signals to the inverter and an auxiliary power controller that can receive a range of input voltages and provide a control power signal to the controller.
    Type: Grant
    Filed: March 21, 2005
    Date of Patent: January 15, 2008
    Assignee: Illinois Tool Works Inc.
    Inventor: James M. Thommes
  • Patent number: 7049546
    Abstract: A method and apparatus for providing a welding current is disclosed. The power source is capable of receiving any input voltage over a wide range of input voltages and includes an input rectifier that rectifies the ac input into a dc signal. A dc voltage stage converts the dc signal to a desired dc voltage and an inverter inverts the dc signal into a second ac signal. An output transformer receives the second ac signal and provides a third ac signal that has a current magnitude suitable for welding. The welding current may be rectified and smoothed by an output inductor and an output rectifier. A controller provides control signals to the inverter and an auxiliary power controller that can receive a range of input voltages and provide a control power signal to the controller.
    Type: Grant
    Filed: February 5, 2004
    Date of Patent: May 23, 2006
    Assignee: Illinois Tool Works Inc.
    Inventor: James M. Thommes
  • Patent number: 6849827
    Abstract: A method and apparatus for providing a welding current is disclosed. The power source is capable of receiving any input voltage over a wide range of input voltages and includes an input rectifier that rectifies the ac input into a dc signal. A dc voltage stage converts the dc signal to a desired dc voltage and an inverter inverts the dc signal into a second ac signal. An output transformer receives the second ac signal and provides a third ac signal that has a current magnitude suitable for welding. The welding current may be rectified and smoothed by an output inductor and an output rectifier. A controller provides control signals to the inverter and an auxiliary power controller that can receive a range of input voltages and provide a control power signal to the controller.
    Type: Grant
    Filed: April 6, 2001
    Date of Patent: February 1, 2005
    Assignee: Illinois Tool Works Inc.
    Inventor: James M. Thommes
  • Publication number: 20040195225
    Abstract: A method and apparatus for providing a welding current is disclosed. The power source is capable of receiving any input voltage over a wide range of input voltages and includes an input rectifier that rectifies the ac input into a dc signal. A dc voltage stage converts the dc signal to a desired dc voltage and an inverter inverts the dc signal into a second ac signal. An output transformer receives the second ac signal and provides a third ac signal that has a current magnitude suitable for welding. The welding current may be rectified and smoothed by an output inductor and an output rectifier. A controller provides control signals to the inverter and an auxiliary power controller that can receive a range of input voltages and provide a control power signal to the controller.
    Type: Application
    Filed: February 5, 2004
    Publication date: October 7, 2004
    Applicant: Illinois Tool Works, Inc.
    Inventor: James M. Thommes
  • Publication number: 20010038000
    Abstract: A method and apparatus for providing a welding current is disclosed. The power source is capable of receiving any input voltage over a wide range of input voltages and includes an input rectifier that rectifies the ac input into a dc signal. A dc voltage stage converts the dc signal to a desired dc voltage and an inverter inverts the dc signal into a second ac signal. An output transformer receives the second ac signal and provides a third ac signal that has a current magnitude suitable for welding. The welding current may be rectified and smoothed by an output inductor and an output rectifier. A controller provides control signals to the inverter and an auxiliary power controller that can receive a range of input voltages and provide a control power signal to the controller.
    Type: Application
    Filed: April 6, 2001
    Publication date: November 8, 2001
    Inventor: James M. Thommes
  • Patent number: 6239407
    Abstract: A method and apparatus for providing a welding current is disclosed. The power source is capable of receiving any input voltage over a wide range of input voltages and includes an input rectifier that rectifies the ac input into a dc signal. A dc voltage stage converts the dc signal to a desired dc voltage and an inverter inverts the dc signal into a second ac signal. An output transformer receives the second ac signal and provides a third ac signal that has a current magnitude suitable for welding. The welding current may be rectified and smoothed by an output inductor and an output rectifier. A controller provides control signals to the inverter and an auxiliary power controller that can receive a range of input voltage and provide a control power signal to the controller.
    Type: Grant
    Filed: November 25, 1998
    Date of Patent: May 29, 2001
    Assignee: Illinois Tool Works Inc.
    Inventor: James M. Thommes
  • Patent number: 6002103
    Abstract: A method and apparatus for providing a welding current is disclosed. The power source is capable of receiving any input voltage over a wide range of input voltages and includes an input rectifier that rectifies the ac input into a dc signal. A dc voltage stage converts the dc signal to a desired dc voltage and an inverter inverts the dc signal into a second ac signal. An output transformer receives the second ac signal and provides a third ac signal that has a current magnitude suitable for welding. The welding current may be rectified and smoothed by an output by an output inductor and an output rectifier. A controller provides control signals to the inverter and an auxiliary power controller that can receive a range of input voltages and provide a control power signal to the controller.
    Type: Grant
    Filed: January 6, 1997
    Date of Patent: December 14, 1999
    Assignee: Illinois Tool Works Inc.
    Inventor: James M. Thommes
  • Patent number: 5601741
    Abstract: A method and apparatus for providing a welding current is disclosed. The power source is capable of receiving any input voltage over a wide range of input voltages and includes an input rectifier that rectifies the ac input into a dc signal. A dc voltage stage converts the dc signal to a desired dc voltage and an inverter inverts the dc signal into a second ac signal. An output transformer receives the second ac signal and provides a third ac signal that has a current magnitude suitable for welding. The welding current may be rectified and smoothed by an output inductor and an output rectifier. A controller provides control signals to the inverter and an auxiliary power controller that can receive a range of input voltages and provide a control power signal to the controller.
    Type: Grant
    Filed: November 18, 1994
    Date of Patent: February 11, 1997
    Assignee: Illinois Tool Works, Inc.
    Inventor: James M. Thommes
  • Patent number: 5086205
    Abstract: A boosting circuit is used to boost the voltage output of a DC selding power supply to a higher voltage output adequate for powering a plasma cutting torch. The boosting circuit includes a first inductive stage including an inductor receiving energy from a DC welding power supply. The boosting circuit also includes a capacitive second stage receiving energy from the inductor in the first stage where the two stages together boost the output of the boosting circuit to a voltage output higher than that supplied by the welding power supply.
    Type: Grant
    Filed: March 26, 1990
    Date of Patent: February 4, 1992
    Assignee: Powcon, Inc.
    Inventor: James M. Thommes
  • Patent number: 4943699
    Abstract: A power supply is disclosed for both arc welding and plasma cutting. The power supply includes an A.C. power source, a transformer having a primary winding receiving power from the A.C. power source and secondary winding. Power in the secondary winding is rectified by rectifier to provide a first output suitable for arc welding and a second output suitable for plasma cutting. A switch connected to the rectifier selects between the two outputs. Conventional power supplies employ an inductance for stabilizing the current in the plasma cutting power supply. According to another aspect of the invention, the power supply includes a circuit path in parallel to the inductance for passing additional current to the torch so that the open circuit voltage applied to the inductance required for sustaining the arc is reduced.
    Type: Grant
    Filed: November 30, 1989
    Date of Patent: July 24, 1990
    Assignee: PowCon Inc.
    Inventor: James M. Thommes
  • Patent number: 4918285
    Abstract: A power supply is disclosed for both arc welding and plasma cutting. The power supply includes an A.C. power source, a transformer having a primary winding receiving power from the A.C. power source and a secondary winding. Power in the secondary winding is rectified by rectifier to provide a first output suitable for arc welding and a second output suitable for plasma cutting. A switch connected to the rectifier selects between the two outputs. Conventional power supplies employ an inductance for stabilizing the current in the plasma cutting power supply. According to another aspect of the invention, the power supply includes a circuit path in parallel to the inductance for passing additional current to the torch so that the open circuit voltage applied to the inductance required for sustaining the arc is reduced.
    Type: Grant
    Filed: June 9, 1988
    Date of Patent: April 17, 1990
    Assignee: Cyclomatic Industries, Inc.
    Inventor: James M. Thommes
  • Patent number: 4839499
    Abstract: The housing of the cutting torch power supply has an opening and a drawer which can be slid into and out of the opening. The back wall of the drawer carries a connector plug adapted for connection to the torch connectors and connections to a gas source, and a power source in the power supply. When the drawer extends out of the opening, the connector plug is accessible for changing connectors. The drawer may also be entirely removed from the housing so that the connector plug can be replaced. The above feature enables the power supply to be conveniently used for supplying power and gas to torches which have cables with different types of gas and power connectors. When the drawer is in a closed position, power is supplied to the torch. When the drawer is away from the closed position, a switch is activated to cut off power to the torch to prevent shock hazard.
    Type: Grant
    Filed: June 13, 1988
    Date of Patent: June 13, 1989
    Assignee: Cyclomatic Industries, Inc.
    Inventors: Mariusz B. Kotecki, James M. Thommes
  • Patent number: 4385223
    Abstract: A signal conditioning circuit for providing a DC voltage to an arc voltage controller for controlling the length of an AC arc of a gas tungsten arc welder. Specifically, a first control circuit is employed which charges to a first value by a signal of a given polarity of one cycle of the AC arc for providing a DC voltage and an additional control circuit is employed for rapidly discharging the first control circuit when the maximum absolute amplitude of a signal of a given polarity of a subsequent cycle of the AC arc is less than the DC voltage provided by the first control circuit. The first control circuit is charged to a higher second value when the maximum absolute amplitude of a signal of a given polarity of a subsequent cycle of the AC arc is greater than the DC voltage provided by the first control circuit.
    Type: Grant
    Filed: July 25, 1980
    Date of Patent: May 24, 1983
    Assignee: Cyclomatic Industries, Inc.
    Inventor: James M. Thommes