Abstract: A vehicle charging system includes a vehicle propelled by an electric machine powered by a chargeable energy storage system. The charging system also includes a controller programmed to predict at least one upcoming plug-in event based on historical charging data, and define a plug-in routine based on a plurality of upcoming plug-in events. The controller is also programmed to set a charging schedule to coincide with the plug-in routine such that a target state of charge (SOC) is achieved at a conclusion of each of the plurality of upcoming plug-in events. Each target SOC corresponding to a plug-in event is based on minimizing a charging energy cost of the plug-in routine and an expected energy depletion ahead of a next subsequent plug-in event.

Abstract: A method controlling a battery management system is provided. The method may include commanding by a controller a heat exchanger of a vehicle to pre-cool a traction battery of the vehicle key-off responsive to the vehicle being within a predetermined range of a predicted parking location, a current temperature of the traction battery being less than a temperature threshold, and a predicted parked temperature for the traction battery being greater than the temperature threshold.

Abstract: A vehicle charging system includes a vehicle propelled by an electric machine powered by a chargeable energy storage system. The charging system also includes a controller programmed to predict at least one upcoming plug-in event based on historical charging data, and define a plug-in routine based on a plurality of upcoming plug-in events. The controller is also programmed to set a charging schedule to coincide with the plug-in routine such that a target state of charge (SOC) is achieved at a conclusion of each of the plurality of upcoming plug-in events. Each target SOC corresponding to a plug-in event is based on minimizing a charging energy cost of the plug-in routine and an expected energy depletion ahead of a next subsequent plug-in event.

Abstract: A method includes controlling charging a battery pack of an electrified vehicle, via a control system of the electrified vehicle, based on climate conditions, traffic conditions, and learned driving habits of a driver of the electrified vehicle. The control system is configured to create a smart charging schedule for either adding or not adding an additional charge to the battery pack in anticipation of an expected upcoming drive cycle.

Abstract: A capacitor is configured to be in thermal contact with an electrical load. A controller is configured to charge and discharge the capacitor to change a temperature of the capacitor. The controller is configured to selectively discharge the capacitor at a discharge current at which entropic cooling of the capacitor is greater than Joule heating of the capacitor to provide cooling for the electrical load.

Abstract: A method includes controlling an electrified vehicle based on a route selected for a desired thermal management of a battery. An electrified vehicle includes at least one battery and a control system configured with instructions for automatically controlling the electrified vehicle based on the route selected for the desired thermal management of the battery.

Abstract: A vehicle can include a traction battery and a controller in communication with the battery to determine the battery state using sensed battery electrode capacity to account for battery aging. The sensed battery electrode capacity can be dependent on active lithium ions at a positive electrode of the traction battery. The controller can compare a battery voltage model to measured battery voltage during a vehicle drive cycle, receive sensed current throughput data and open circuit voltage at the battery, and determine if a deviation threshold is exceeded. The controller can also correct electrode capacity using a mean of the measured open-circuit voltage to correct the capacity error to less than one amp-hour or initiate an active lithium capacity correction using a variance of the current throughput to correct the capacity error to less than one amp-hour. This information can be used to control the vehicle and battery usage.

Abstract: A method controlling a battery management system is provided. The method may include commanding by a controller a heat exchanger of a vehicle to pre-cool a traction battery of the vehicle key-off responsive to the vehicle being within a predetermined range of a predicted parking location, a current temperature of the traction battery being less than a temperature threshold, and a predicted parked temperature for the traction battery being greater than the temperature threshold.

Abstract: A method includes controlling charging a battery pack of an electrified vehicle, via a control system of the electrified vehicle, based on climate conditions, traffic conditions, and learned driving habits of a driver of the electrified vehicle. The control system is configured to create a smart charging schedule for either adding or not adding an additional charge to the battery pack in anticipation of an expected upcoming drive cycle.

Abstract: A capacitor is configured to be in thermal contact with an electrical load. A controller is configured to charge and discharge the capacitor to change a temperature of the capacitor. The controller is configured to selectively discharge the capacitor at a discharge current at which entropic cooling of the capacitor is greater than Joule heating of the capacitor to provide cooling for the electrical load.

Abstract: A battery thermal management system includes an inner housing containing a plurality of battery cells, and an outer housing enclosing the inner housing. A fluid channel is defined between an exterior surface of the inner housing and an interior surface of outer housing. The thermal management system also includes a fluid circulator in fluid flow communication with the fluid channel to selectively circulate one of a first thermal fluid and a second thermal fluid through the fluid channel.

Abstract: A battery system includes a first battery module, a second battery module, a supply line, a return line, and a film heater. The supply and return lines are configured to circulate a heat transfer medium in response to a first temperature condition, and the film heat is configured to heat the first battery module and the second battery module in response to a second temperature condition.

Abstract: A method includes controlling an electrified vehicle based on a route selected for a desired thermal management of a battery. An electrified vehicle includes at least one battery and a control system configured with instructions for automatically controlling the electrified vehicle based on the route selected for the desired thermal management of the battery.

Abstract: A hybrid thermal management system includes a battery, a capacitor, and a controller programmed to, responsive to a demand and a temperature being less than an upper threshold, select and operate only one of the battery and capacitor to satisfy the demand according to which of two values, corresponding to traction power dependent heat generation functions representing rates at which the battery and capacitor generate heat, is less to maintain the temperature below the threshold.

Abstract: A vehicle can include a traction battery and a controller in communication with the battery to determine the battery state using sensed battery electrode capacity to account for battery aging. The sensed battery electrode capacity can be dependent on active lithium ions at a positive electrode of the traction battery. The controller can compare a battery voltage model to measured battery voltage during a vehicle drive cycle, receive sensed current though put data and open circuit voltage at the battery, and determine if a deviation threshold is exceeded. The controller can also correct electrode capacity using a mean of the measured open-circuit voltage to correct the capacity error to less than one amp-hour or initiate an active lithium capacity correction using a variance of the current throughput to correct the capacity error to less than one amp-hour. This information can be used to control the vehicle and battery usage.

Abstract: A battery system includes a first battery module, a second battery module, a supply line, a return line, and a film heater. The supply and return lines are configured to circulate a heat transfer medium in response to a first temperature condition, and the film heat is configured to heat the first battery module and the second battery module in response to a second temperature condition.

Abstract: A vehicle can include a traction battery and a controller in communication with the battery to determine the battery state using sensed battery electrode capacity to account for battery aging. The sensed battery electrode capacity can be dependent on active lithium ions at a positive electrode of the traction battery. The controller can compare a battery voltage model to measured battery voltage during a vehicle drive cycle, receive sensed current though put data and open circuit voltage at the battery, and determine if a deviation threshold is exceeded. The controller can also correct electrode capacity using a mean of the measured open-circuit voltage to correct the capacity error to less than one amp-hour or initiate an active lithium capacity correction using a variance of the current throughput to correct the capacity error to less than one amp-hour. This information can be used to control the vehicle and battery usage.

Abstract: A battery system includes a first battery module, a second battery module, a supply line, a return line, and a film heater. The supply and return lines are configured to circulate a heat transfer medium in response to a first temperature condition, and the film heat is configured to heat the first battery module and the second battery module in response to a second temperature condition.

Abstract: A battery system includes a first battery module, a second battery module, a supply line, a return line, and a film heater. The supply and return lines are configured to circulate a heat transfer medium in response to a first temperature condition, and the film heat is configured to heat the first battery module and the second battery module in response to a second temperature condition.

Abstract: A battery thermal management system includes an inner housing containing a plurality of battery cells, and an outer housing enclosing the inner housing. A fluid channel is defined between an exterior surface of the inner housing and an interior surface of outer housing. The thermal management system also includes a fluid circulator in fluid flow communication with the fluid channel to selectively circulate one of a first thermal fluid and a second thermal fluid through the fluid channel.