Patents by Inventor James Michael Kerns

James Michael Kerns has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 7302933
    Abstract: A method for controlling engine operation of an engine having a cylinder receiving fuel from a first and a second fuel injector, the first injector having a first relationship between a first input signal and a first amount of injected fuel, and the second injector having a second relationship between a second input signal and a second amount of injected fuel; the method comprising of varying injection from the first injector into the cylinder, varying injection from the second injector into the cylinder, purging fuel vapors from a fuel system into the cylinder, and adaptively learning said first and second relationships based on sensed operating conditions.
    Type: Grant
    Filed: November 30, 2005
    Date of Patent: December 4, 2007
    Assignee: Ford Global Technologies LLC
    Inventor: James Michael Kerns
  • Patent number: 7293406
    Abstract: A method for rapidly heating an emission control device in an engine exhaust uses excess air added to the exhaust via an air introduction device. After an engine cold start, the engine is operated to raise exhaust manifold temperature to a first predetermined value by operating the engine with a lean air-fuel ratio and retarded ignition timing. Once the exhaust manifold reaches the predetermined temperature value, the engine is switched to operate rich and air is added via the air introduction device. The added air and rich exhaust gas burn in the exhaust, thereby generating heat and raising catalyst temperature even more rapidly. The rich operation and excess air are continued until either engine airflow increases beyond a pre-selected value, or the emission control device reaches a desired temperature value. After the emission control device reaches the desired temperature, the engine is operated substantially around stoichiometry.
    Type: Grant
    Filed: October 22, 2003
    Date of Patent: November 13, 2007
    Assignee: Ford Global Technologies LLC
    Inventors: Donald James Lewis, James Michael Kerns, Matthew John Gerhart, Ralph Wayne Cunningham
  • Publication number: 20070256406
    Abstract: A system and method for engine control and diagnostics are described. The engine system may include an engine having a catalyst in the exhaust system, the exhaust system further having an exhaust gas oxygen sensor upstream of the catalyst and downstream of the catalyst. In one example, the method may include during a first operating mode in which catalyst diagnostics are not carried out, adjusting air-fuel ratio based on both the upstream and downstream exhaust gas oxygen sensors, where air-fuel ratio adjustment responsiveness to the downstream sensor is reduced as the catalyst performance degrades; and during a second operating mode that includes catalyst diagnostics, adjusting air-fuel ratio based on at least the downstream exhaust gas oxygen sensor, where said air-fuel ratio adjustment responsiveness to the downstream sensor is temporarily increased from said reduction generated during the first operating mode.
    Type: Application
    Filed: May 1, 2007
    Publication date: November 8, 2007
    Applicant: FORD GLOBAL TECHNOLOGIES, LLC
    Inventors: Imad Hassan Makki, James Michael Kerns, Michael James Uhrich, Michael Igor Kluzner
  • Patent number: 7188517
    Abstract: Systems and methods for detecting degradation of a sensor in a vacuum brake booster coupled to a manifold of an internal combustion engine include measuring an engine or vehicle operating parameter to detect operating or control conditions and detecting degradation of the sensor based on the engine or vehicle operating parameter. In one embodiment the operating parameter is a measured or estimated manifold pressure. A pressure drop across a check valve disposed between the brake booster and the intake manifold may also be considered.
    Type: Grant
    Filed: June 20, 2005
    Date of Patent: March 13, 2007
    Assignee: Ford Global Technologies, LLC
    Inventors: James Michael Kerns, John D. Russell
  • Patent number: 7185487
    Abstract: A method for rapidly heating an emission control device in an engine exhaust uses excess air added to the exhaust via an air introduction device. After an engine cold start, the engine is operated to raise exhaust manifold temperature to a first predetermined value by operating the engine with a lean air-fuel ratio and retarded ignition timing. Once the exhaust manifold reaches the predetermined temperature value, the engine is switched to operate rich and air is added via the air introduction device. The added air and rich exhaust gas burn in the exhaust, thereby generating heat and raising catalyst temperature even more rapidly. The rich operation and excess air are continued until either engine airflow increases beyond a pre-selected value, or the emission control device reaches a desired temperature value. After the emission control device reaches the desired temperature, the engine is operated substantially around stoichiometry.
    Type: Grant
    Filed: October 29, 2003
    Date of Patent: March 6, 2007
    Assignee: Ford Global Technologies, LLC
    Inventors: Donald James Lewis, James Michael Kerns, Matthew John Gerhart, Ralph Wayne Cunningham
  • Patent number: 7000379
    Abstract: A system and method for controlling an internal combustion engine for low emissions include an inner feedback control loop to control the engine fuel/air ratio with feedback provided by a first exhaust gas sensor and an outer feedback control loop that modifies the fuel/air ratio reference provided to the inner feedback control loop based on feedback signals provided by the first exhaust gas sensor and a second exhaust gas sensor. The fuel/air ratio reference signal controller adapts to the oxygen storage capacity of the catalyst by modeling the catalyst as an integrator with an unknown gain and estimating the catalyst gain based on the first and second exhaust gas sensor signals. Using the estimated catalyst gain, an adaptive controller gain factor is determined and subsequently used to determine the fuel/air ratio reference signal provided to the fuel/air ratio controller of the inner feedback control loop.
    Type: Grant
    Filed: June 4, 2003
    Date of Patent: February 21, 2006
    Assignee: Ford Global Technologies, LLC
    Inventors: Imad Hassan Makki, James Michael Kerns, Stephen B. Smith
  • Patent number: 6990858
    Abstract: Systems and methods for detecting degradation of a sensor in a vacuum brake booster coupled to a manifold of an internal combustion engine include measuring an engine or vehicle operating parameter to detect operating or control conditions and detecting degradation of the sensor based on the engine or vehicle operating parameter. In one embodiment the operating parameter is a measured or estimated manifold pressure. A pressure drop across a check valve disposed between the brake booster and the intake manifold may also be considered.
    Type: Grant
    Filed: February 12, 2004
    Date of Patent: January 31, 2006
    Assignee: Ford Global Technologies, LLC
    Inventors: James Michael Kerns, John D. Russell
  • Patent number: 6904751
    Abstract: A system and method for controlling an internal combustion engine for low emissions include an inner feedback control loop to control the engine fuel/air ratio with feedback provided by a first exhaust gas sensor and an outer feedback control loop that modifies a reference fuel/air ratio provided to the inner feedback control loop based on feedback signals provided by a second exhaust gas sensor positioned downstream relative to a portion of the catalyst and a third exhaust gas sensor positioned downstream relative to the second exhaust gas sensor. Catalyst gains are determined by modeling the catalyst as an integrator with an unknown gain and estimating the catalyst gain based on the exhaust gas sensors with the gain used to monitor catalyst performance and/or modify the engine fuel/air ratio.
    Type: Grant
    Filed: June 4, 2003
    Date of Patent: June 14, 2005
    Assignee: Ford Global Technologies, LLC
    Inventors: Imad Hassan Makki, Gopichandra Surnilla, James Michael Kerns, Stephen B. Smith
  • Patent number: 6880533
    Abstract: A direct injection engine is coupled to a vacuum brake booster wherein vacuum created from engine pumping is used to supplement driver braking force. The brake booster is coupled through a check valve to the engine intake manifold. A method is disclosed for estimating pressure in the brake booster based on operating conditions. A method is also disclosed for estimating operating parameters based on measured brake booster pressure. Further, a method is disclosed for diagnosing degradation, or monitoring, a brake booster pressure sensor based on operating conditions. In addition, a method is disclosed for diagnosing degradation in other vehicle and engine sensors based on measured brake booster pressure.
    Type: Grant
    Filed: July 28, 2003
    Date of Patent: April 19, 2005
    Assignee: Ford Global Technologies, LLC
    Inventors: James Michael Kerns, John David Russell
  • Patent number: 6880532
    Abstract: A direct injection engine is coupled to a vacuum brake booster wherein vacuum created from engine pumping is used to supplement driver braking force. The brake booster is coupled through a check valve to the engine intake manifold. A method is disclosed for estimating pressure in the brake booster based on operating conditions. A method is also disclosed for estimating operating parameters based on measured brake booster pressure. Further, a method is disclosed for diagnosing degradation, or monitoring, a brake booster pressure sensor based on operating conditions. In addition, a method is disclosed for diagnosing degradation in other vehicle and engine sensors based on measured brake booster pressure.
    Type: Grant
    Filed: January 7, 2000
    Date of Patent: April 19, 2005
    Assignee: Ford Global Technologies, LLC
    Inventors: James Michael Kerns, John David Russell
  • Patent number: 6879906
    Abstract: A system and method for controlling an internal combustion engine determine a catalyst gain based on an exhaust gas sensor positioned upstream relative to a catalyst and at least one exhaust gas sensor positioned downstream relative to at least a portion of the catalyst and use the gain to determine the condition or performance of the catalyst. The gain may be determined by modeling the catalyst as an integrator with an unknown gain and estimating the gain using a polynomial approximation. The gain is compared to an expected value or threshold associated with current operating conditions, such as catalyst temperature and/or mass air flow.
    Type: Grant
    Filed: June 4, 2003
    Date of Patent: April 12, 2005
    Assignee: Ford Global Technologies, LLC
    Inventors: Imad Hassan Makki, Gopichandra Surnilla, James Michael Kerns, Stephen B. Smith
  • Patent number: 6848427
    Abstract: A system and process for determining fuel injection time scheduling in an internal combustion engine. The system and method uses a prediction of engine speed to compensate for the errors due to rapid speed change in fuel injection during crank/start and engine speed transition like engine tip-in and tip-out.
    Type: Grant
    Filed: January 23, 2003
    Date of Patent: February 1, 2005
    Assignee: Ford Global Technologies, LLC
    Inventors: Gang Song, James Michael Kerns, Stephen B. Smith
  • Publication number: 20040244364
    Abstract: A system and method for controlling an internal combustion engine for low emissions include an inner feedback control loop to control the engine fuel/air ratio with feedback provided by a first exhaust gas sensor and an outer feedback control loop that modifies a reference fuel/air ratio provided to the inner feedback control loop based on feedback signals provided by a second exhaust gas sensor positioned downstream relative to a portion of the catalyst and a third exhaust gas sensor positioned downstream relative to the second exhaust gas sensor. Catalyst gains are determined by modeling the catalyst as an integrator with an unknown gain and estimating the catalyst gain based on the exhaust gas sensors with the gain used to monitor catalyst performance and/or modify the engine fuel/air ratio.
    Type: Application
    Filed: June 4, 2003
    Publication date: December 9, 2004
    Inventors: Imad Hassan Makki, Gopichandra Surnilla, James Michael Kerns, Stephen B. Smith
  • Publication number: 20040249556
    Abstract: A system and method for controlling an internal combustion engine determine a catalyst gain based on an exhaust gas sensor positioned upstream relative to a catalyst and at least one exhaust gas sensor positioned downstream relative to at least a portion of the catalyst and use the gain to determine the condition or performance of the catalyst. The gain may be determined by modeling the catalyst as an integrator with an unknown gain and estimating the gain using a polynomial approximation. The gain is compared to an expected value or threshold associated with current operating conditions, such as catalyst temperature and/or mass air flow.
    Type: Application
    Filed: June 4, 2003
    Publication date: December 9, 2004
    Inventors: Imad Hassan Makki, Gopichandra Surnilla, James Michael Kerns, Stephen B. Smith
  • Publication number: 20040244363
    Abstract: A system and method for controlling an internal combustion engine for low emissions include an inner feedback control loop to control the engine fuel/air ratio with feedback provided by a first exhaust gas sensor and an outer feedback control loop that modifies the fuel/air ratio reference provided to the inner feedback control loop based on feedback signals provided by the first exhaust gas sensor and a second exhaust gas sensor. The fuel/air ratio reference signal controller adapts to the oxygen storage capacity of the catalyst by modeling the catalyst as an integrator with an unknown gain and estimating the catalyst gain based on the first and second exhaust gas sensor signals. Using the estimated catalyst gain, an adaptive controller gain factor is determined and subsequently used to determine the fuel/air ratio reference signal provided to the fuel/air ratio controller of the inner feedback control loop.
    Type: Application
    Filed: June 4, 2003
    Publication date: December 9, 2004
    Inventors: Imad Hassan Makki, James Michael Kerns, Stephen B. Smith
  • Publication number: 20040144369
    Abstract: A system and process for determining fuel injection time scheduling in an internal combustion engine.
    Type: Application
    Filed: January 23, 2003
    Publication date: July 29, 2004
    Inventors: Gang Song, James Michael Kerns, Stephen B. Smith
  • Patent number: 6741918
    Abstract: Systems and methods for detecting degradation of a sensor in a vacuum brake booster coupled to a manifold of an internal combustion engine include measuring an engine or vehicle operating parameter to detect operating or control conditions and detecting degradation of the sensor based on the engine or vehicle operating parameter. In one embodiment the operating parameter is a measured or estimated manifold pressure. A pressure drop across a check valve disposed between the brake booster and the intake manifold may also be considered.
    Type: Grant
    Filed: April 20, 2001
    Date of Patent: May 25, 2004
    Assignee: Ford Global Technologies, LLC
    Inventors: James Michael Kerns, John D. Russell
  • Publication number: 20040088969
    Abstract: A method for rapidly heating an emission control device in an engine exhaust uses excess air added to the exhaust via an air introduction device. After an engine cold start, the engine is operated to raise exhaust manifold temperature to a first predetermined value by operating the engine with a lean air-fuel ratio and retarded ignition timing. Once the exhaust manifold reaches the predetermined temperature value, the engine is switched to operate rich and air is added via the air introduction device. The added air and rich exhaust gas burn in the exhaust, thereby generating heat and raising catalyst temperature even more rapidly. The rich operation and excess air are continued until either engine airflow increases beyond a pre-selected value, or the emission control device reaches a desired temperature value. After the emission control device reaches the desired temperature, the engine is operated substantially around stoichiometry.
    Type: Application
    Filed: October 29, 2003
    Publication date: May 13, 2004
    Inventors: Donald James Lewis, James Michael Kerns, Matthew John Gerhart, Ralph Wayne Cunningham
  • Patent number: 6732578
    Abstract: A direct injection engine is coupled to a vacuum brake booster wherein vacuum created from engine pumping is used to supplement driver braking force. The brake booster is coupled through a check valve to the engine intake manifold. A method is disclosed for estimating pressure in the brake booster based on operating conditions. A method is also disclosed for estimating operating parameters based on measured brake booster pressure. Further, a method is disclosed for diagnosing degradation, or monitoring, a brake booster pressure sensor based on operating conditions. In addition, a method is disclosed for diagnosing degradation in other vehicle and engine sensors based on measured brake booster pressure.
    Type: Grant
    Filed: March 25, 2003
    Date of Patent: May 11, 2004
    Assignee: Ford Global Technologies, LLC
    Inventor: James Michael Kerns
  • Patent number: 6715280
    Abstract: A method for rapidly heating an emission control device in an engine exhaust uses excess air added to the exhaust via an air introduction device. After an engine cold start, the engine is operated to raise exhaust manifold temperature to a first predetermined value by operating the engine with a lean air-fuel ratio and retarded ignition timing. Once the exhaust manifold reaches the predetermined temperature value, the engine is switched to operate rich and air is added via the air introduction device. The added air and rich exhaust gas burn in the exhaust, thereby generating heat and raising catalyst temperature even more rapidly. The rich operation and excess air are continued until either engine airflow increases beyond a pre-selected value, or the emission control device reaches a desired temperature value. After the emission control device reaches the desired temperature, the engine is operated substantially around stoichiometry.
    Type: Grant
    Filed: July 12, 2002
    Date of Patent: April 6, 2004
    Assignee: Ford Global Technologies, LLC
    Inventors: Donald James Lewis, James Michael Kerns, Matthew John Gerhart, Ralph Wayne Cunningham