Patents by Inventor James Mutti

James Mutti has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 12540571
    Abstract: In some implementations, a controller of a machine may identify an expansion ratio associated with a variable geometry turbocharger (VGT) of the machine. The controller may determine, based on the expansion ratio, wear-reduction information that indicates a force-reduction threshold position of the VGT. The controller may select, based on the wear-reduction information and performance information indicating a desired position of the VGT, an optimized position of the VGT. The controller may cause the VGT to be adjusted to the optimized position. In this way, the controller causes the VGT to operate within a force-related wear-reduction operating range (e.g., that causes the VGT to avoid excessive force being exerted on one or more components of the VGT 214), which improves a durability of the VGT.
    Type: Grant
    Filed: December 13, 2023
    Date of Patent: February 3, 2026
    Assignee: Caterpillar Inc.
    Inventors: Derek Tanis, Matthew E. Layne, Matthew T. Wolk, James Mutti, Kevin Weiss
  • Publication number: 20250198326
    Abstract: In some implementations, a controller of a machine may identify an expansion ratio associated with a variable geometry turbocharger (VGT) of the machine. The controller may determine, based on the expansion ratio, wear-reduction information that indicates a force-reduction threshold position of the VGT. The controller may select, based on the wear-reduction information and performance information indicating a desired position of the VGT, an optimized position of the VGT. The controller may cause the VGT to be adjusted to the optimized position. In this way, the controller causes the VGT to operate within a force-related wear-reduction operating range (e.g., that causes the VGT to avoid excessive force being exerted on one or more components of the VGT 214), which improves a durability of the VGT.
    Type: Application
    Filed: December 13, 2023
    Publication date: June 19, 2025
    Applicant: Caterpillar Inc.
    Inventors: Derek TANIS, Matthew E. LAYNE, Matthew T. WOLK, James MUTTI, Kevin WEISS
  • Patent number: 12258899
    Abstract: A machine includes a VGT and a controller. The controller monitors, based on causing the VGT to operate according to the non-dynamic control scheme, a plurality of hardware limit parameters associated with an engine of the machine. The controller determines that a hardware limit parameter, of the plurality of hardware limit parameters, satisfies a dynamic threshold for the hardware limit parameter and thereby causes the VGT to operate according to a dynamic control scheme. The controller then monitors the plurality of hardware limit parameters and thereby determines that each hardware limit parameter, of the plurality of hardware limit parameters, satisfies a non-dynamic threshold for the hardware limit parameter. The controller therefore causes the VGT to operate again according to the non-dynamic control scheme.
    Type: Grant
    Filed: October 25, 2023
    Date of Patent: March 25, 2025
    Assignee: Caterpillar Inc.
    Inventors: Kevin Weiss, James Mutti, Ryan Treanor, Nicholas Williams, Emanuelle Carduner
  • Patent number: 11708798
    Abstract: An engine control module (ECM) may obtain information concerning a speed of an engine, information concerning an exhaust gas temperature, information concerning an engine airflow rate, information concerning a pressure of an intake manifold associated with the engine, and information concerning a requested amount of engine braking power. The ECM may cause one or more components of a variable geometry turbocharger (VGT) to adjust based on the information concerning the speed of the engine, the information concerning the exhaust gas temperature, and the information concerning the engine airflow rate. Additionally, or alternatively, the ECM may cause the one or more components of the VGT to adjust based on the information concerning the pressure of the intake manifold associated with the engine and the information concerning the requested amount of engine braking power.
    Type: Grant
    Filed: March 19, 2021
    Date of Patent: July 25, 2023
    Assignee: Caterpillar Inc.
    Inventors: Samuel Were, James Mutti, Rajesh Nair
  • Patent number: 11326504
    Abstract: A system including a cooling fan, an actuator with an actuator temperature sensor, and a controller is disclosed. The controller may be configured to receive temperature data from the actuator temperature sensor. The temperature data may include information relating to an actuator temperature of the actuator. The controller may be configured to compare the actuator temperature with a temperature threshold associated with the actuator, and control the cooling fan to adjust the actuator temperature based on determining that the actuator temperature satisfies the temperature threshold.
    Type: Grant
    Filed: December 23, 2019
    Date of Patent: May 10, 2022
    Assignee: Caterpillar Inc.
    Inventors: Matthew T. Wolk, Samuel Were, James Mutti, Brian P. Brennan
  • Publication number: 20210207548
    Abstract: An engine control module (ECM) may obtain information concerning a speed of an engine, information concerning an exhaust gas temperature, information concerning an engine airflow rate, information concerning a pressure of an intake manifold associated with the engine, and information concerning a requested amount of engine braking power. The ECM may cause one or more components of a variable geometry turbocharger (VGT) to adjust based on the information concerning the speed of the engine, the information concerning the exhaust gas temperature, and the information concerning the engine airflow rate. Additionally, or alternatively, the ECM may cause the one or more components of the VGT to adjust based on the information concerning the pressure of the intake manifold associated with the engine and the information concerning the requested amount of engine braking power.
    Type: Application
    Filed: March 19, 2021
    Publication date: July 8, 2021
    Applicant: Caterpillar Inc.
    Inventors: Samuel WERE, James MUTTI, Rajesh NAIR
  • Publication number: 20210189944
    Abstract: A system including a cooling fan, an actuator with an actuator temperature sensor, and a controller is disclosed. The controller may be configured to receive temperature data from the actuator temperature sensor. The temperature data may include information relating to an actuator temperature of the actuator. The controller may be configured to compare the actuator temperature with a temperature threshold associated with the actuator, and control the cooling fan to adjust the actuator temperature based on determining that the actuator temperature satisfies the temperature threshold.
    Type: Application
    Filed: December 23, 2019
    Publication date: June 24, 2021
    Applicant: Caterpillar Inc.
    Inventors: Matthew T. WOLK, Samuel WERE, James MUTTI, Brian P. BRENNAN
  • Patent number: 11002205
    Abstract: A regeneration control system for an oxidation catalyst in an internal combustion engine includes a temperature sensor to produce a temperature signal indicative of an exhaust inlet temperature that is below a regeneration temperature for accumulated hydrocarbons on the oxidation catalyst, an electrically actuated boost leakage valve, and a regeneration control unit. The regeneration control unit commands an adjustment to the position of the electrically actuated boost leakage valve to increase leaked boost to increase exhaust temperature to the regeneration temperature by way of increased air-fuel ratio. Related methodology is disclosed.
    Type: Grant
    Filed: July 22, 2019
    Date of Patent: May 11, 2021
    Assignee: Caterpillar Inc.
    Inventors: Ryan Kominkiewicz, Brock Davis, James Mutti
  • Patent number: 10982605
    Abstract: An engine control module (ECM) may obtain information concerning a speed of an engine, information concerning an exhaust gas temperature, information concerning an engine airflow rate, information concerning a pressure of an intake manifold associated with the engine, and information concerning a requested amount of engine braking power. The ECM may cause one or more components of a variable geometry turbocharger (VGT) to adjust based on the information concerning the speed of the engine, the information concerning the exhaust gas temperature, and the information concerning the engine airflow rate. Additionally, or alternatively, the ECM may cause the one or more components of the VGT to adjust based on the information concerning the pressure of the intake manifold associated with the engine and the information concerning the requested amount of engine braking power.
    Type: Grant
    Filed: September 5, 2019
    Date of Patent: April 20, 2021
    Assignee: Caterpillar Inc.
    Inventors: Samuel Were, James Mutti, Rajesh Nair
  • Publication number: 20210071600
    Abstract: An engine control module (ECM) may obtain information concerning a speed of an engine, information concerning an exhaust gas temperature, information concerning an engine airflow rate, information concerning a pressure of an intake manifold associated with the engine, and information concerning a requested amount of engine braking power. The ECM may cause one or more components of a variable geometry turbocharger (VGT) to adjust based on the information concerning the speed of the engine, the information concerning the exhaust gas temperature, and the information concerning the engine airflow rate. Additionally, or alternatively, the ECM may cause the one or more components of the VGT to adjust based on the information concerning the pressure of the intake manifold associated with the engine and the information concerning the requested amount of engine braking power.
    Type: Application
    Filed: September 5, 2019
    Publication date: March 11, 2021
    Applicant: Caterpillar Inc.
    Inventors: Samuel WERE, James MUTTI, Rajesh NAIR
  • Publication number: 20210025344
    Abstract: A regeneration control system for an oxidation catalyst in an internal combustion engine includes a temperature sensor to produce a temperature signal indicative of an exhaust inlet temperature that is below a regeneration temperature for accumulated hydrocarbons on the oxidation catalyst, an electrically actuated boost leakage valve, and a regeneration control unit. The regeneration control unit commands an adjustment to the position of the electrically actuated boost leakage valve to increase leaked boost to increase exhaust temperature to the regeneration temperature by way of increased air-fuel ratio. Related methodology is disclosed.
    Type: Application
    Filed: July 22, 2019
    Publication date: January 28, 2021
    Applicant: Caterpillar Inc.
    Inventors: Ryan Kominkiewicz, Brock Davis, James Mutti
  • Patent number: 8359833
    Abstract: A method of introducing reductant to an exhaust stream is disclosed. The method may include ordering a first dosing event, supplying a reductant to a dispensing device in response to ordering the first dosing event, dispensing reductant from the dispensing device into the exhaust stream, and forcing reductant from the dispensing device toward a reductant source, wherein sufficient reductant remains in a pumping device and a fluid passage to keep the pumping device primed.
    Type: Grant
    Filed: December 23, 2009
    Date of Patent: January 29, 2013
    Assignee: Caterpillar Inc.
    Inventors: Purna Chander Nalla, Amit Jayachandran, James Mutti, Baoyong Liu, Ethan D. Sanborn
  • Publication number: 20110146247
    Abstract: A method of introducing reductant to an exhaust stream is disclosed. The method may include ordering a first dosing event, supplying a reductant to a dispensing device in response to ordering the first dosing event, dispensing reductant from the dispensing device into the exhaust stream, and forcing reductant from the dispensing device toward a reductant source, wherein sufficient reductant remains in a pumping device and a fluid passage to keep the pumping device primed.
    Type: Application
    Filed: December 23, 2009
    Publication date: June 23, 2011
    Applicant: Caterpillar Inc.
    Inventors: Purna Chander Nalla, Amit Jayachandran, James Mutti, Baoyong Liu, Ethan D. Sanborn
  • Publication number: 20070289302
    Abstract: A system for controlling boost pressure at various different altitudes of operation of a turbo charged internal combustion engine includes a wastegate valve, an actuator, and a controller. Signals delivered from an engine speed sensor, a boost pressure transducer, a barometric pressure sensor, and a turbocharger speed sensor are processed in the controller. A control signal delivered from the controller to the actuator controls the position of the wastegate valve, bypass of exhaust gasses, and the speed of the turbocharger. The controller is configured to compare the turbocharger speed to a predetermined threshold value and determine the control signal based on the comparison.
    Type: Application
    Filed: May 31, 2007
    Publication date: December 20, 2007
    Inventors: Steven Funke, James Mutti
  • Publication number: 20070220884
    Abstract: A turbocharger for an engine is provided. The turbocharger has a turbine and a housing enclosing the turbine. The housing has a first annular passageway and a second annular passageway. Both of the first and second annular passageways extend to the turbine. The turbocharger also has a valve mechanism disposed within an inlet of the housing. The valve mechanism has a valve element pivotally attached to a portion of the housing. The valve element is movable between a first position at which exhaust flow through the first annular passageway is blocked and a second position at which exhaust flows through both of the first and second annular passageways. A controller controls positioning of the valve element based on a sensed operational parameter of the engine and also controls functions of the engine.
    Type: Application
    Filed: December 28, 2006
    Publication date: September 27, 2007
    Inventors: Patrick Savage, Christopher Gehrke, James Mutti, David Costura, Joshua Keyes, Steven Funke
  • Publication number: 20060112689
    Abstract: A turbocharger for a power system is provided. The turbocharger has a turbine and a housing enclosing the turbine. The housing has a first annular passageway and a second annular passageway. Both of the first and second annular passageways extend from an inlet of the housing to the turbine. The turbocharger also has a valve mechanism disposed within the inlet of the housing. The valve mechanism has a valve element pivotally attached to an outer portion of the housing. The valve element is movable between a first position at which exhaust flow through the first annular passageway is blocked and a second position at which exhaust flows through both of the first and second annular passageways.
    Type: Application
    Filed: November 30, 2004
    Publication date: June 1, 2006
    Inventors: Patrick Savage, Christopher Gehrke, James Mutti, David Costura, Joshua Keyes, Steven Funke