Abstract: Methods and apparatuses for applying liquid coatings are provided. A first roll (14), a second roll (16), and a nip (146) formed between the first and second rolls are provided. A coating liquid (22) is supplied to the nip. The coating liquid is smoothed, via the nip, into a substantially uniform layer (22a) of liquid coating which is transferred to a substrate (12). The second roll (16) includes a thin metal shell (40) and a resilient layer (30), the thin metal shell encases the resilient layer therebeneath, and the thin metal shell is capable of deflecting in unison with the resilient layer such that the thin metal shell is elastically deformable at the nip when in contact with the first roll (14).

Abstract: An apparatus for steering a web, including a web path having at least one steering roller and an exit roller, each having a mount; wherein the steering roller(s) each have an axis of rotation and wherein the mounts for the steering roller(s) can pivot those axes with a total of two degrees of freedom. An array comprising a plurality of sensors for monitoring the position of the web is present connected to a controller so as to determine the position and angular orientation of the web. The controller adjusts the pivot(s) of the mount(s) so as to control the angular orientation and the lateral position of the web at a particular point along the web path.

Abstract: A web path for conveying a web material includes at least two support rollers contacting a single major surface of the web material, wherein the web material is of indefinite length and has a first and a second edge. A first support roller contacts a first edge region of the web material, and a second support roller contacts a second edge region of the web material such that the web material has a substantial un-contacted region between the first and the second support roller including at least about 50% of the width of the web material. At least one of the first support roller and the second support roller are supported on a bowed shaft such that at least one of the first and second support rollers is angled with respect to the direction of motion of the web.

Abstract: An apparatus (20) for steering a web (22), including a web path having at least one steering roller (24) and an exit roller (26), each having a mount; wherein the steering roller(s) (26) each have an axis of rotation and wherein the mounts for the steering roller(s) (26) can pivot those axes with a total of two degrees of freedom. An array (30) comprising a plurality of sensors (30a) for monitoring the position of the web (22) is present connected to a controller so as to determine the position and angular orientation of the web (22). The controller adjusts the pivot(s) of the mount(s) so as to control the angular orientation and the lateral position of the web (22) at a particular point along the web path.

Abstract: Injection molding parts onto a carrier web located between mold halves, each mold half having a cavity, resulting in molded articles having parts on both sides of the carrier web. Polymer flow into the cavities is assisted by application of ultrasonic energy to the mold. After the molding operation, mold halves are separated, and the carrier web is advanced, or indexed, to a next position for another molding sequence. Articles produced include lenses with part of the carrier web between lens halves, and a carrier web bearing an array of molded parts.

Abstract: A roofing system and article for installation on a roof deck. The roofing article includes a body having an upper portion and an underside. A first channel is defined within the upper portion. The first channel includes an inlet. A second channel is defined intermediate the underside of the body and the roof deck. The second channel is operably connected to the first channel through an orifice, such that the outside air can enter the second channel through the orifice.

Abstract: A roofing system and article for installation on a roof deck. The roofing article includes a body having an upper portion and an underside. A first channel is defined within the upper portion. The first channel includes an inlet. A second channel is defined intermediate the underside of the body and the roof deck. The second channel is operably connected to the first channel through an orifice, such that the outside air can enter the second channel through the orifice.

Abstract: Injection molding parts onto a carrier web located between mold halves, each mold half having a cavity, resulting in molded articles having parts on both sides of the carrier web. Polymer flow into the cavities is assisted by application of ultrasonic energy to the mold. After the molding operation, mold halves are separated, and the carrier web is advanced, or indexed, to a next position for another molding sequence. Articles produced include lenses with part of the carrier web between lens halves, and a carrier web bearing an array of molded parts.

Abstract: A web-handling machine frame, at least partially built from reconfigurable interconnected blocks having precision alignment points. From such blocks, modular equipment web-handling lines for web-handling operations can be constructed ad hoc with their shaft mounted web-contacting devices in tram without the need for separate alignment procedures.

Abstract: Injection molding parts onto a carrier web located between mold halves, each mold half having a cavity, resulting in molded articles having parts on both sides of the carrier web. Polymer flow into the cavities is assisted by application of ultrasonic energy to the mold. After the molding operation, mold halves are separated, and the carrier web is advanced, or indexed, to a next position for another molding sequence. Articles produced include lenses with part of the carrier web between lens halves, and a carrier web bearing an array of molded parts.

Abstract: An apparatus for casting a patterned surface on both sides of an opaque web. The apparatus includes a first patterned roll, a second pattered roll, and a means for rotating the first and second patterned rolls such that their patterns are transferred to opposite sides of the opaque web while it is in continuous motion. During this process, their patterns are maintained in continuous registration to within at least 100 micrometers.

Abstract: A roofing system and article for installation on a roof deck. The roofing article includes a body having an upper portion and an underside. A first channel is defined within the upper portion. The first channel includes an inlet. A second channel is defined intermediate the underside of the body and the roof deck. The second channel is operably connected to the first channel through an orifice, such that the outside air can enter the second channel through the orifice.

Abstract: An apparatus (20) for steering a web (22), including a web path having at least one steering roller (24) and an exit roller (26), each having a mount; wherein the steering roller(s) (26) each have an axis of rotation and wherein the mounts for the steering roller(s) (26) can pivot those axes with a total of two degrees of freedom. An array (30) comprising a plurality of sensors (30a) for monitoring the position of the web (22) is present connected to a controller so as to determine the position and angular orientation of the web (22). The controller adjusts the pivot(s) of the mount(s) so as to control the angular orientation and the lateral position of the web (22) at a particular point along the web path.

Abstract: A web-handling machine frame, at least partially built from reconfigurable interconnected blocks having precision alignment points. From such blocks, modular equipment web-handling lines for web-handling operations can be constructed ad hoc with their shaft mounted web-contacting devices in tram without the need for separate alignment procedures.

Abstract: An apparatus for casting a patterned surface on both sides of an opaque web. The apparatus includes a first patterned roll, a second pattered roll, and a means for rotating the first and second patterned rolls such that their patterns are transferred to opposite sides of the opaque web while it is in continuous motion. During this process, their patterns are maintained in continuous registration to within at least 100 micrometers.

Abstract: A method of applying a conductive pattern of metal onto a web of indefinite length material. This method includes applying a metal containing composition onto the web in a predefined pattern, providing a roll having a very low thermal mass, and conveying the patterned web around the roll while simultaneously applying heat energy to the metal containing composition thereby converting the metal to a conductive pattern. This allows for flexible circuitry to be fabricated in an inexpensive roll-to-roll process.

Abstract: Microneedle arrays made by an injection molding process that uses ultrasonic energy to assist flow of polymer melt into a mold cavity, said microneedles having a high proportion (at least 60%) of fill, i.e., completely formed microneedles across the array. Microneedle array can be on a base or land no more than 250 ?m thick.

Abstract: A system and method for controlling curl in multi-layer webs. The method can include providing a coated web, curing the coating to form a multi-layer web, and stretching the web during curing of the coating. Some coatings shrink at least partially when cured such that curing the coating induces a strain in the multi-layer web. Stretching the web occurs during curing to induce an opposing strain that at least partially counteracts the strain induced by curing to form a multi-layer web having a desired curvature. The system can include a curing section configured to cure the coating, and can further include a web stretching section, which can be located proximate the curing section and can be substantially coincident with the curing section, such that the web is stretched while the coating is cured.

Abstract: Articles enabled by an injection molding process that molds parts on a carrier web located between mold halves and uses ultrasonic energy to assist flow of polymer melt into the mold cavity. One such article is a carrier web having a high density of molded parts, i.e., bearing an array of molded articles adhered to the web in rows and columns, the articles being spaced closer (center-to-center or edge-to-edge) than the diagonal spacing between articles in the next adjacent row and next adjacent column. Another such article is a microneedle array on a land no more than 250 ?m thick on which at least 60% of the microneedles across the array are filled (i.e., completely formed).

Abstract: Injection molding parts onto a carrier web located between mold halves, each mold half having a cavity, resulting in molded articles having parts on both sides of the carrier web. Polymer flow into the cavities is assisted by application of ultrasonic energy to the mold. After the molding operation, mold halves are separated, and the carrier web is advanced, or indexed, to a next position for another molding sequence. Articles produced include lenses with part of the carrier web between lens halves, and a carrier web bearing an array of molded parts.