Abstract: A shell is formed from shredded potatoes placed in a perforated basket form which defines the basic outer configuration of the shell. An inner forming core is moved into the basket with relative rotation established between the basket and the core. The core is provided with one or more peripheral grooves which are especially shaped to develop a forming and shaping means which initiates movement of the shreds and distributes the shredded material within the space between the core and the perforated basket means. The shredded potatoes may be placed within the basket or fed thereto through the head. The shreds are formed with at least a partial curved outer surface. A perforated closure basket is secured telescoped into the shell for cooking. The assembly is cooked with the shell opening horizontally. The shredded potatoes are processed to remove moisture prior to forming thereof and the total process may be done by an automated line.