Abstract: Fiber optic assemblies including a plurality of optical fibers in a connector having a ferrule are disclosed. The ferrule has a front end face and a plurality of bores with the plurality of optical fibers being disposed within one of the respective plurality of bores. The fiber optic assemblies have the plurality of optical fibers recessed from the front end face of the ferrule by a suitable distance to inhibit physical contact of the plurality of optical fibers when mated with a complementary connection. Consequently, the fiber optic assemblies are suited for hundreds or thousands of connections and disconnections (i.e., mating cycles) with reduced susceptibility from damage and/or optical attenuation caused by dirt, debris and the like as expected with the consumer electronic/device environments.

Abstract: Optical connectors, optical coupling systems, and methods of optical coupling are disclosed. In one embodiment, an optical connector includes a plug housing, at least one optical fiber, an internal coupling surface, and a translating element. The translating element has a first coupling surface, a second coupling surface, and at least one optical component within the translating element. The translating element is biased such that when the optical connector is in a disengaged state, the translating element is positioned toward an optical connector opening and the second coupling surface of the translating element is displaced from the internal coupling surface. When the optical connector is in an engaged state, the translating element is positioned such that the second coupling surface of the translating element is positioned at the internal coupling surface and the optical fiber is optically coupled to the optical component.

Abstract: Angular alignment of optical fibers for fiber optic ribbon cables and related methods are disclosed. Employing optical fibers disposed in a ribbon matrix can increase bandwidth between two interconnection points. In one embodiment, optical fibers are angularly aligned during the process of forming a fiber optic ribbon cable. To angularly align the optical fibers, each of the optical fibers include an angular alignment feature to facilitate uniform or substantially uniform angular orientation along a cable when the optical fibers are prepared to be disposed in the ribbon matrix to form a fiber optic ribbon cable. By purposefully aligning the optical fibers during formation of the fiber optic ribbon cable, end portions of the optical fibers are aligned in the ribbon matrix. Thus, end portions of the ribbon matrix are not required to be removed to expose and align the end portions of optical fibers when the ribbon cable is connectorized.

Abstract: Fiber optic distribution cables and methods for manufacturing the same are disclosed. The fiber optic distribution cables present one or more optical fibers outward of the protective covering for distribution of the same toward the subscriber. In one fiber optic distribution cable, a length of distribution optical fiber that is removed from the distribution cable and presented outward of the protective covering is longer than the opening at access location. In another embodiment, a demarcation point is provided for inhibiting the movement (i.e., pistoning) of the distribution optical fiber into and out of the distribution cable. In still another embodiment, an indexing tube is provided for indexing a tether tube within the indexing tube for providing the distribution optical fiber with a suitable excess fiber length. Additionally, other embodiments may include a fiber optic distribution cable having a dry construction and/or a non-round cross-section.

Abstract: A ruggedized fiber optic connector assembly includes a substantially hollow plug housing; and a glue body disposed within the substantially hollow plug housing; wherein the glue body includes a first portion that is configured to engage and retain an optical cable comprising an optical fiber and one or more strength members; wherein the glue body includes a second portion that is configured to engage and retain a connector sub-assembly comprising an optical ferrule; wherein the second portion of the glue body includes a pair of opposed snap hooks that are configured to engage a corresponding pair of opposed recesses of the connector sub-assembly; and wherein the optical fiber and the optical ferrule are optically coupled.

Abstract: Disclosed are multifiber ferrule assemblies and methods for manufacturing the same. In one embodiment, a finished multifiber ferrule can be provided with a front end having a first front surface that extends beyond a second front surface, thereby inhibiting interaction with a laser beam during processing. A plurality of optical fibers can be fixed within respective optical fiber bores and extend from respective optical fiber bore openings to a position beyond the first front surface. The plurality of optical fibers can be processed by cutting and polishing with a laser beam for providing each optical fiber with a final polished end surface located beyond the first front surface. In further embodiments, an offset structure is positioned with respect to a finished multifiber ferrule after cutting and polishing the optical fibers.

Abstract: There is provided a fiber optic receptacle and plug assembly adapted to provide electrical connectors for electrical conductors. The receptacle and plug define complimentary alignment and keying features for ensuring that the plug is mated with the receptacle in a predetermined orientation. An alignment sleeve is disposed within the plug for receiving a multi-fiber receptacle ferrule and a multi-fiber plug ferrule. The fiber optic receptacle and corresponding plug each include a biasing member assembly for urging the receptacle ferrule and the plug ferrule towards one another, wherein the biasing member assembly includes a spring, a spring centering cuff and a ferrule boot that operatively engage the rear of the receptacle ferrule and the plug ferrule, respectively, to substantially center a spring biasing force on the end face of the receptacle ferrule and the plug ferrule. The electrical connectors of the receptacle and plug are preferably provided separate from the biasing member assembly.

Abstract: Methods of reducing and/or avoiding fiber ordering during preparations of a multi-fiber, fiber optic cable to provide a connectorized multi-fiber, fiber optic cable system, and related fiber optic cables and assemblies are also disclosed. The embodiments disclosed herein allow for a section of a multi-fiber, fiber optic cable to be prepared to form two or more connectorized fiber optic cables as part of a multi-fiber cable system without requiring specific fiber ordering in the fiber optic connectors. The natural ordering of the optical fibers in the fiber optic cable is fixed in place in at least one section of the fiber optic cable before the optical fibers are cut to form adjacent fiber optic connectors in the cable system. Thus, the fiber ordering between adjacent fiber optic connectors in the cable system will be the same even though the fiber ordering of the optical fibers was random during cable preparations.

Abstract: Optical couplings for optically coupling one or more devices are disclosed. According to one embodiment, an optical coupling includes an optical coupling body, an optical interface, and a coded magnetic array located at the optical coupling body. The coded magnetic array has a plurality of magnetic regions configured for mating the optical interface. The optical coupling further includes a reflective surface within the optical coupling body and positioned along an optical path of the optical coupling body. The reflective surface is operable to redirect an optical signal propagating within the optical coupling body such that it propagates through the optical interface. The optical coupling may be configured as a plug, such as a plug of a connector assembly, or as a receptacle, such as a receptacle on an electronic device.

Abstract: An optical fiber connector assembly includes at least one ferrule, the ferrule having a front end, at least one bore for receiving at least one optical fiber, and an optical fiber at least partially disposed in the bore, at least a portion of the at least one optical fiber being disposed in the at least one ferrule bore so that a section of the at least one fiber portion has an end face that is essentially even with the ferrule front end, a section of the optical fiber having a bulge which has a size which is larger than the bare optical fiber diameter, the fiber at least partially contacts a surface of the ferrule bore, and the contact defining a fiber-to-ferrule interface region. The fiber-to-ferrule interface region includes substantial contact between the bulge and a portion of the surface of the bore such that movement of the fiber in the bore is inhibited and the remaining portion of the optical fiber is substantially centered in the at least one bore.

Abstract: Patch panel assemblies (150) that contain patch panel modules (50) for use in optical fiber telecommunication systems are disclosed. One of the patch panel assemblies includes a front mounting frame (210F) and at least one internal mounting frame (210I) that support a plurality of patch panel modules. The patch panel assembly also includes a hinge assembly (224) configured allow bend-insensitive fiber cables (70) to be routed therethrough. One of the patch panel assemblies includes a housing (152) with a drawer (270) that supports a plurality of patch panel modules. The patch panel modules employ bend-insensitive optical fibers (12C) to connect front and rear ports (92, 98) so that the patch panels have a reduced size as compared to conventional patch panel modules.

Abstract: Adapters for receiving high-fiber count splicing connector assemblies are disclosed. The adapter includes a splice guide insert having a first plurality of bores that extend from a first end of the splice guide and a second plurality of bores that extend from a second end of the splice guide. The splice guide aligns the optical fibers of respective splicing connector assemblies received on opposite ends of the adapter for making an optical connection. Additionally, methods are disclosed for laser processing multiple rows of fibers.

Abstract: A cleaning tool for cleaning internal optical components of a fiber optic connector includes a cleaning strip that is advanced past one or more optical surfaces of the connector to wipe the connector free of contaminants. The cleaning tool includes a drive mechanism that is operated by rotating a drive, thereby advancing the cleaning strip along a cleaning strip path and into contact with the one or more optical surfaces. The cleaning tool comprises a cleaning tip that functions to place the cleaning strip in proper alignment within the connector in order to clean the optical surfaces that are not available for cleaning at the endface of the connector. Alignment features are provided in the cleaning tip to properly position the cleaning strip relative the optical surfaces.

Abstract: A system for cleaning internal optical components of a fiber optic connector includes a source of cleaning medium such as compressed air connected to a cleaning tip. The cleaning tip has a body and a tongue that is configured to be inserted into the end of the fiber optic connector. Nozzles are formed on the tongue. The tongue may have features to open shutters and/or other protective features in the connector that normally protect the internal optical components. When the tongue is inserted into the end of the connector, the nozzles are positioned adjacent optical components to be cleaned and compressed air is delivered through the nozzles to clean the components. Backwash can be exhausted around the tongue or through the tongue to eject contaminants from the fiber optic connector.

Abstract: A fiber optic cable assembly including a mid-span access location, a cable having at least fiber therein, and a tether in optical communication with the at least one fiber of the cable. The access location and portions of the cables are substantially encapsulated within a flexible body having dimensions sufficient to accommodate the optical splitter therein. A method for making a fiber optic cable assembly including an access location, distribution cable, tether and optical splitter maintained within a flexible overmolded body while providing an assembly having a relatively small cross-sectional diameter.

Abstract: Optical couplings for making and optical connection between one or more devices are disclosed. In one embodiment, an optical coupling includes a coupling face, an optical interface within the coupling face, an optical component positioned within the optical interface, and at least one coded magnetic array. The at least one coded magnetic array may include a plurality of magnetic regions configured aid in mating the optical component with a corresponding optical component of a complementary mated optical coupling to a predetermined tolerance for optical communication. Optical cable assemblies and electronics devices having optical couplings with optical interfaces using coded magnetic arrays are also disclosed.

Abstract: Ferrule assemblies having at least one coded magnetic array are disclosed. In one embodiment, a ferrule assembly includes a ferrule body having a coupling surface and a coded magnetic array having a plurality of magnetic regions. The coded magnetic array may be located within the coupling surface. The ferrule assembly further includes a lens component located within the ferrule body. The lens component may have a facet at the coupling surface of the ferrule body at a predetermined angle. In another embodiment, a translating ferrule assembly includes an optical interface and a coded magnetic array, and is configured to translate within a connector housing of an optical connector when coupled to an electronics device. Optical couplings having a coded magnetic array and sockets for receiving a connector are also disclosed.

Abstract: Disclosed are multifiber ferrule assemblies and methods for manufacturing the same. In one embodiment, a finished multifiber ferrule can be provided with a front end having a first front surface that extends beyond a second front surface, thereby inhibiting interaction with a laser beam during processing. A plurality of optical fibers can be fixed within respective optical fiber bores and extend from respective optical fiber bore openings to a position beyond the first front surface. The plurality of optical fibers can be processed by cutting and polishing with a laser beam for providing each optical fiber with a final polished end surface located beyond the first front surface. In further embodiments, an offset structure is positioned with respect to a finished multifiber ferrule after cutting and polishing the optical fibers.

Abstract: Methods for centering at least one optical fiber (10) having a centerline (16) in a connector ferrule (100) having at least one bore (120) with a central axis (AC) is disclosed. One method includes inserting a bare-fiber portion (13) into a ferrule bore so that at least a section (10S) of the bare-fiber portion extends beyond the ferrule front end (106). The method also includes selectively applying an amount of energy to the bare-fiber section to form a locally deformable region (19), and forming at a bulge (250) in the locally deformable region. The method also includes causing the bulge to form a force-fit with the bore at the ferrule front end, thereby substantially centering the optical fiber centerline along the bore central axis. Methods of centering nano-engineered optical fibers are also disclosed, wherein the optical fiber end is processed so that a substantially void-free fiber end (14) is made to substantially coincide with the ferrule front end.

Abstract: Disclosed are multifiber ferrule assemblies and methods for manufacturing the same. In one embodiment, a finished multifiber ferrule can be provided with a front end having a first front surface that extends beyond a second front surface, thereby inhibiting interaction with a laser beam during processing. A plurality of optical fibers can be fixed within respective optical fiber bores and extend from respective optical fiber bore openings to a position beyond the first front surface. The plurality of optical fibers can be processed by cutting and polishing with a laser beam for providing each optical fiber with a final polished end surface located beyond the first front surface. In further embodiments, an offset structure is positioned with respect to a finished multifiber ferrule after cutting and polishing the optical fibers.