Abstract: A one-piece fiber optic receptacle is provided for aligning and optically connecting a plug ferrule with a back-side ferrule of like configuration. The fiber optic receptacle includes a receptacle housing defining an internal cavity opening through an external end and an opposed internal end, an alignment sleeve disposed within the internal cavity and received within the internal end of the receptacle housing, and a sleeve retainer secured to the internal end of the receptacle housing and operable for providing access to the alignment sleeve from the internal end of the receptacle housing. The alignment sleeve includes a chamfer for guiding the back-side ferrule into the alignment sleeve. The sleeve retainer has an opening and a plurality of alignment ribs disposed about the opening for permitting angular rotation of the alignment sleeve relative to the sleeve retainer during insertion of the plug ferrule and the back-side ferrule into the alignment sleeve.

Abstract: A pin retainer for a fiber optic connector includes a ferrule having a front face defining a hole for receiving a guide pin. The pin retainer permits the guide pin to be inserted in the field following assembly of the connector and polishing the front face of the ferrule. The pin retainer includes a frame and at least one retaining tab for engaging the guide pin when the guide pin is inserted into the hole from the front face. The frame may have an open side for permitting the pin retainer to be fabricated using a highly efficient wire EDM process. The pin retainer provides a pin retention force of at least about 8 lbs and may include a plurality of retaining tabs for engaging the guide pin in more than one location. The ferrule may be provided with an external feature to position the pin retainer on the ferrule.

Abstract: A factory prepared fiber optic distribution cable has at least one predetermined access location for providing access to at least one pre-connectorized optical fiber. The fiber optic distribution cable includes at least one preterminated optical fiber withdrawn from a tubular body at the access location, a connector attached to the preterminated optical fiber, a transition piece for transitioning the preterminated optical fiber from the tubular body into a protective tube, and a protective shell encapsulating the access location for protecting the pre-connectorized optical fiber.

Abstract: A factory prepared fiber optic distribution cable has at least one predetermined access location for providing access to at least one pre-connectorized optical fiber. The fiber optic distribution cable includes at least one preterminated optical fiber withdrawn from a tubular body at the access location, a connector attached to the preterminated optical fiber, a transition piece for transitioning the preterminated optical fiber from the tubular body into a protective tube, and a protective shell encapsulating the access location for protecting the pre-connectorized optical fiber.

Abstract: A ferrule assembly having highly protruding optical fibers and a corresponding method of efficiently, precisely and repeatedly fabricating the ferrule assemblies are provided. In this regard, a ferrule assembly is provided that includes a plurality of optical fibers extending at least about 3.5 ?m beyond the front face. The end portions of the optical fibers of the ferrule assembly may also be substantially coplanar with the end portions of the optical fibers differing in position from one another by no more than 100 nm. The ferrule assembly may be efficiently fabricated by polishing the optical fibers to a desired protrusion without first grinding or polishing the optical fibers to be flush with the front face of the ferrule. The ferrule assembly may be even more efficiently fabricated in instances in which the ferrule includes at least one polishing feature, such as an outwardly extending pedestal or a recessed portion.

Abstract: A relatively small fiber optic plug is provided to facilitate pulling of the fiber optic plug and an associated fiber optic cable through small passageways. The fiber optic plug may include a shroud that protects the fiber optic connector and that may further define at least one opening, and preferably a pair of openings. The openings are sized to receive portions of an adapter sleeve once the fiber optic plug is mated with a fiber optic receptacle. The fiber optic plug may also include a cap mounted upon and adapted to swivel relative to the remainder of the fiber optic plug to serve as a pulling grip during installation of the fiber optic cable. Further, the fiber optic plug may include a crimp band that is mechanically coupled to both the fiber optic cable and the plug body in order to isolate the fiber optic connector from torque otherwise created by forces to which the fiber optic cable is subjected.

Abstract: An interconnection enclosure comprising at least one connector port operable for receiving a connector pair and a preterminated optical connector received in the at least one connector port, wherein the preterminated optical connector is adapted to be withdrawn from the exterior of the enclosure without entering the enclosure. The enclosure further comprising a tether means, a bend radius control means and a sealing means. An interconnection enclosure comprised of two halves held together by a fastening means, the enclosure defining an end wall and defining at least one connector port opening through the end wall for receiving a preterminated optical connector, the enclosure housing further defining an opening for receiving a distribution cable extending therethrough, wherein the preterminated optical connector is adapted to be withdrawn from the exterior of the enclosure without entering the enclosure.

Abstract: The method and apparatus of the present invention is capable of precisely determining the orientation of the axis of the guide pin hole defined by a multifiber ferrule. Since the axis of the guide pin hole has a direct relationship to the alignment of the optical fibers, the method and apparatus can also precisely determine the end face angle of the ferrule based upon the axis of the guide pin hole without reference to external features of the ferrule. A measurement pin is initially positioned in a guide pin hole such that a first end of the measurement pin is disposed proximate the end face of the ferrule. The reference plane defined by the first end of the measurement pin is then measured, such as by an interferometer. Based upon the reference plane and the predetermined angle between the reference plane and the axis of the guide pin hole, the method and apparatus can precisely determine the orientation of the axis of the guide pin hole.

Abstract: A pin retainer for a fiber optic connector includes a ferrule having a front face defining a hole for receiving a guide pin. The pin retainer permits the guide pin to be inserted in the field following assembly of the connector and polishing the front face of the ferrule. The pin retainer includes a frame and at least one retaining tab for engaging the guide pin when the guide pin is inserted into the hole from the front face. The frame may have an open side for permitting the pin retainer to be fabricated using a highly efficient wire EDM process. The pin retainer provides a pin retention force of at least about 8 lbs and may include a plurality of retaining tabs for engaging the guide pin in more than one location. The ferrule may be provided with an external feature to position the pin retainer on the ferrule.

Abstract: A ferrule is provided that includes a ferrule body defining a longitudinally extending groove that can serve as an alignment feature for polishing operations. In this regard, the ferrule body extends longitudinally between opposed front and rear surfaces so that at least the rear surface generally defines a substantially rectangular shape in lateral cross-section. In addition, the ferrule body typically has first and second major sides and first and second minor sides with the first and second major sides being larger than the first and second minor sides. The ferrule body defines the longitudinally extending groove in at least one of the major surfaces. A jig is also provided for engaging the longitudinally extending groove defined by the ferrule body in order to hold the ferrule in an aligned position during polishing operations. In this regard, the jig includes a jig body having an alignment feature for engaging a complimentary alignment feature of the ferrule.

Abstract: A method for assembling a population of ferrules to minimize the eccentricity of the fibers typically includes the steps of selecting a set of ferrules, determining the eccentricity of the ferrules, selecting a fiber, inserting the fiber within the ferrule bore, orienting the fiber within the ferrule, and securing the fiber in place. The result is a population of ferrules that can be mated with little or no insertion loss.

Abstract: The method and apparatus of the present invention is capable of precisely determining the orientation of the axis of the guide pin hole defined by a multifiber ferrule. Since the axis of the guide pin hole has a direct relationship to the alignment of the optical fibers, the method and apparatus can also precisely determine the end face angle of the ferrule based upon the axis of the guide pin hole without reference to external features of the ferrule. A measurement pin is initially positioned in a guide pin hole such that a first end of the measurement pin is disposed proximate the end face of the ferrule. The reference plane defined by the first end of the measurement pin is then measured, such as by an interferometer. Based upon the reference plane and the predetermined angle between the reference plane and the axis of the guide pin hole, the method and apparatus can precisely determine the orientation of the axis of the guide pin hole.

Abstract: A method and apparatus precisely determines the orientation of the axis of a guide pin hole defined by a multifiber ferrule, and therefrom, precisely determines an end face angle of the ferrule without reference to external features of the ferrule. A measurement pin is positioned in the guide pin hole with a first end disposed proximate the end face of the ferrule. A reference plane defined by the first end of the measurement pin is measured. The orientation of the axis of the guide pin hole is determined based upon the predetermined angle between the axis of the guide pin hole and the reference plane. A plane defined by at least a portion of the end face of the ferrule is then measured. The end face angle is precisely determined based upon the angular difference between the reference plane and the plane defined by the end face of the ferrule.

Abstract: Eccentricity of a optical fiber installed in a passageway of a ferrule is minimized by imposing a force on the end of the optical fiber projecting from the passageway at the ferrule end face to push the optical fiber to a desired position in the passageway, prior to curing an adhesive used for fixing the optical fiber in the passageway, so as to compensate for eccentricity of the passageway. In one embodiment, the force is imposed on the optical fiber by hanging a weight on the optical fiber. In another embodiment, the force is imposed on the optical fiber by using a pressurized jet of fluid. The point of application of the force, the magnitude of the force, and the viscosity of the adhesive are selected such that minimal optical fiber bending occurs, thereby assuring that the optical fiber is positioned at the desired position in the passageway for an appreciable distance from the ferrule end face along the passageway.

Abstract: A relatively small fiber optic plug is provided to facilitate pulling of the fiber optic plug and an associated fiber optic cable through small passageways. The fiber optic plug may include a shroud that protects the fiber optic connector and that may further define at least one opening, and preferably a pair of openings. The openings are sized to receive portions of an adapter sleeve once the fiber optic plug is mated with a fiber optic receptacle. The fiber optic plug may also include a cap mounted upon and adapted to swivel relative to the remainder of the fiber optic plug to serve as a pulling grip during installation of the fiber optic cable. Further, the fiber optic plug may include a crimp band that is mechanically coupled to both the fiber optic cable and the plug body in order to isolate the fiber optic connector from torque otherwise created by forces to which the fiber optic cable is subjected.

Abstract: Eccentricity of a optical fiber installed in a passageway of a ferrule is minimized by imposing a force on the end of the optical fiber projecting from the passageway at the ferrule end face to push the optical fiber to a desired position in the passageway, prior to curing an adhesive used for fixing the optical fiber in the passageway, so as to compensate for eccentricity of the passageway. In one embodiment, the force is imposed on the optical fiber by hanging a weight on the optical fiber. In another embodiment, the force is imposed on the optical fiber by using a pressurized jet of fluid. The point of application of the force, the magnitude of the force, and the viscosity of the adhesive are selected such that minimal optical fiber bending occurs, thereby assuring that the optical fiber is positioned at the desired position in the passageway for an appreciable distance from the ferrule end face along the passageway.

Abstract: A ferrule assembly having highly protruding optical fibers and a corresponding method of efficiently, precisely and repeatedly fabricating the ferrule assemblies are provided. In this regard, a ferrule assembly is provided that includes a plurality of optical fibers extending at least about 3.5 &mgr;m beyond the front face. The end portions of the optical fibers of the ferrule assembly may also be substantially coplanar with the end portions of the optical fibers differing in position from one another by no more than 100 nm. The ferrule assembly may be efficiently fabricated by polishing the optical fibers to a desired protrusion without first grinding or polishing the optical fibers to be flush with the front face of the ferrule. The ferrule assembly may be even more efficiently fabricated in instances in which the ferrule includes at least one polishing feature, such as an outwardly extending pedestal or a recessed portion.

Abstract: A relatively small fiber optic plug is provided to facilitate pulling of the fiber optic plug and an associated fiber optic cable through small passageways. The fiber optic plug may include a shroud that protects the fiber optic connector and that may further define at least one opening, and preferably a pair of openings. The openings are sized to receive portions of an adapter sleeve once the fiber optic plug is mated with a fiber optic receptacle. The fiber optic plug may also include a cap mounted upon and adapted to swivel relative to the remainder of the fiber optic plug to serve as a pulling grip during installation of the fiber optic cable. Further, the fiber optic plug may include a crimp band that is mechanically coupled to both the fiber optic cable and the plug body in order to isolate the fiber optic connector from torque otherwise created by forces to which the fiber optic cable is subjected.

Abstract: A ferrule is provided that includes a ferrule body defining a longitudinally extending groove that can serve as an alignment feature for polishing operations. In this regard, the ferrule body extends longitudinally between opposed front and rear surfaces so that at least the rear surface generally defines a substantially rectangular shape in lateral cross-section. In addition, the ferrule body typically has first and second major sides and first and second minor sides with the first and second major sides being larger than the first and second minor sides. The ferrule body defines the longitudinally extending groove in at least one of the major surfaces. A jig is also provided for engaging the longitudinally extending groove defined by the ferrule body in order to hold the ferrule in an aligned position during polishing operations. In this regard, the jig includes a jig body having an alignment feature for engaging a complimentary alignment feature of the ferrule.

Abstract: Devices and methods are described that permit simple correction of a fiber optic polarity reversal problem. An adapter is described having receptacles to receive a connector on a first end, or user end, and on a second end, or contractor end. Both the receptacles provide keying arrangements so that the connectors can be received only when correctly oriented with respect to the adapter. The keying arrangement on the contractor end, however, is reversable so that the connector may be inserted in one of two predetermined orientations, at the behest of the contractor or installer. Adapters are also described that receive connectors only in a physically reversed orientation to counteract a reverse polarity condition. In addition, a jumper is described that can be interposed between a connector and adapter to correct a reverse polarity condition.