Abstract: A method includes coating a conductive wire with a paste comprising a first inorganic dielectric material, an organic binder, and a solvent to form a coated wire, drying the coated wire at a first drying temperature to remove at least a portion of the solvent and form a green wire, winding the green wire around a core to form a green assembly, heat treating the green assembly at a decomposing temperature above the first temperature and below a melting point of the first inorganic dielectric material to decompose the organic binder to form an intermediate assembly, and exposing the intermediate assembly to a densifying temperature that is above the decomposing temperature and substantially equal to or above the melting point of the first inorganic dielectric material to densify the dielectric material on the conductive wire.

Abstract: The inventive subject matter provides methods of manufacturing bulk absorbers and noise suppression panels.

Abstract: A particulate matter detector formed in an insulated device such as a spark plug. The insulated device has a center electrode having a first end and a second end. The first end of the center electrode passes through the insulated device and may be connected to a terminal. The second end of the electrode is formed to provide a greater surface area. The form may be a star, circle, series of S's or a helix to increase the surface area of the second end of the center electrode that may be exposed to the exhaust from an engine. The sensor may be used to measure particulate matter in the exhaust of an engine and permit a processor to regulate the operation of the engine.

Abstract: Coating precursor materials, turbomachinery components, and methods of manufacturing the components are provided. In an embodiment, by way of example only, a coating precursor material includes a solid film lubricant component and a bonding component comprising at least one eutectic mixture, said at least one eutectic mixture selected from a group consisting of barium fluoride/nickel fluoride, barium fluoride/cobalt fluoride, and barium fluoride/barium fluoride-boron oxide.

Abstract: A method includes applying a coating precursor material over a substrate, the coating precursor material comprising a powder having an average particle diameter in a range of about 10 nanometers to about 10 microns comprising a fluoride eutectic, a metal capable of oxidizing at about 535° C. to about 800° C., one or more materials selected from the group consisting of a metal oxide, a glass, a carbide, and a nitride, and optionally, a precious metal selected from silver, palladium, platinum, gold, rhodium, and alloys thereof, subjecting the coating to a sintering heat treatment, occurring at a first temperature in an inert or reducing atmosphere to sinter the metal of the precursor material, and exposing the coating to an oxidizing heat treatment performed in an oxidizing atmosphere at a second temperature that is less than the first temperature to oxidize a portion of the metal in the coating precursor material.

Abstract: Noise suppression materials and methods of manufacturing noise suppression materials are provided. In an embodiment, by way of example only, a fibrous material includes a network of a plurality of fibers selected from a group consisting of glass fibers and ceramic fibers, the plurality of fibers including a first fiber and a second fiber, the first fiber having a first low melt component and a first high melt component, the first low melt component of the first fiber having a first melting point, the first high melt component of the first fiber having a second melting point that is higher than the first melting point, wherein the first low melt component of the first fiber extends alongside and is adjacent to at least a segment of the first high melt component of the first fiber and is bonded to the second fiber at a contact point.

Abstract: Components, turbochargers, and methods of forming components are provided. In an embodiment, by way of example only, a method of forming a component is provided. The method includes applying a plurality of coated particles to a substrate, wherein each coated particle comprises a solid film lubricant particle and a layer surrounding an entire surface of the solid film lubricant particle, each solid film lubricant particle comprises at least one compound, and the layer comprises a coating material having a greater resistance to oxidation than the compound when subjected to a predetermined processing temperature and heating the substrate to the predetermined processing temperature to form a portion of a coating over the substrate.

Abstract: Coating precursor materials, turbomachinery components, and methods of manufacturing the components are provided. In an embodiment, by way of example only, a coating precursor material includes a solid film lubricant component and a bonding component comprising at least one eutectic mixture, said at least one eutectic mixture selected from a group consisting of barium fluoride/nickel fluoride, barium fluoride/cobalt fluoride, and barium fluoride/barium fluoride-boron oxide.

Abstract: A pressure sensing apparatus (1) includes an elastically deformable pressure-sensitive diaphragm assembly (13) having a pressure-sensitive metal or metal alloy diaphragm (14). A functional filled dielectric layer (25) is on the diaphragm and includes a base dielectric material and at least one CTE raising filler. A CTE of the functional filled dielectric layer provides a CTE @ 800° C.?8 ppm/° C., such as ?10 ppm/° C. A plurality of piezoresistive elements (27) are on the functional filled dielectric layer (25).

Abstract: A particulate matter detector formed in an insulated device such as a spark plug. The insulated device has a center electrode having a first end and a second end. The first end of the center electrode passes through the insulated device and may be connected to a terminal. The second end of the electrode is formed to provide a greater surface area. The form may be a star, circle, series of S's or a helix to increase the surface area of the second end of the center electrode that may be exposed to the exhaust from an engine. The sensor may be used to measure particulate matter in the exhaust of an engine and permit a processor to regulate the operation of the engine.

Abstract: A sealant composition for use in sealing solid oxide fuel cells is provided which comprises a glass component which comprises a mixture of alkali-free inorganic oxides, and an optional filler component dispersed in the glass component, said filler component being up to 40% by weight of the composition. The glass component can include, on a mole basis, 20 to 50% BaO, 1 to 10% Y2O3, 5 to 20% B2O3, 10 to 30% SiO2, 3 to 35% MgO, 2 to 20% CaO, 1 to 10% ZnO, and 0 to 5% ZrO2, and exemplary filler components include zirconia, alumina, barium titanate, strontium titanate, and combinations thereof.

Abstract: A sensing apparatus comprises a sensing beam having piezo-resistive components mounted therein that output a signal as a function of a strain on the sensing beam and a main body holding the sensing beam. The sensing beam includes a gasket pattern integrated thereon to create a substantially uniform interface between the main body and the clamp.

Abstract: Inorganic solid lubricant coatings and processes for applying a solid lubricant coating to a substrate surface. A process for applying the solid lubricant coating may involve applying a precursor material to the substrate surface, and thereafter melting at least one inorganic bonding component of the precursor material to bond the solid lubricant coating to the substrate surface. The precursor material may comprise an organic polymer binder, at least one wear-resistant component, and at least one friction-reducing constituent, in addition to the at least one bonding component.

Abstract: A pressure sensing apparatus including a thin disc of a metal having a ceramic material layer and piezoresistive elements formed thereon. A surface of the disc is bonded to a diaphragm assembly on a pressure port base constructed of a low cost metal. The bonding process is performed at low temperatures, (<700° C.), so that the diaphragm assembly and pressure port do not require high temperature corrosion resistance, and can thus be formed of less expensive materials. The inventive apparatus provides a lower cost alternative to conventional high pressure sensors since less material is used, less expensive materials are used, and fabrication is less complex. The inventive apparatus is also more reliable and exhibits greater thermal stability than conventional high pressure sensors.

Abstract: A pressure sensing apparatus including a thin disc of a metal having a ceramic material layer and piezoresistive elements formed thereon. A surface of the disc is bonded to a diaphragm assembly on a pressure port base constructed of a low cost metal. The bonding process is performed at low temperatures, (<700° C.), so that the diaphragm assembly and pressure port do not require high temperature corrosion resistance, and can thus be formed of less expensive materials. The inventive apparatus provides a lower cost alternative to conventional high pressure sensors since less material is used, less expensive materials are used, and fabrication is less complex. The inventive apparatus is also more reliable and exhibits greater thermal stability than conventional high pressure sensors.

Abstract: A potentiometer apparatus and method include a plurality of potentiometer components etched onto a substrate. A conductor layer can be printed and fired upon the substrate and over the array of potentiometer components. Thereafter, a thick film layer can be configured upon the substrate. Each potentiometer component can then be laser trimmed from among the plurality of potentiometer components in order to obtain a proper resistance and linearity for each potentiometer component thereof, thereby forming a potentiometer apparatus from each potentiometer among the potentiometer components. The resulting potentiometer apparatus thus constitutes an advanced thick-film (ATF) potentiometer.

Abstract: A strain gage sensor having improved operational aspects and lower production costs. The strain gage sensor includes two active resistors, two passive resistors, and a structure for minimizing strain experienced by the two passive resistors. The active and passive resistors are attached in a Wheatstone bridge configuration and are Piezoresistors. The active resistors and the strain minimizing structures are mounted on the backing plate. The backing plate or the strain minimizing structure includes alumina ceramic substrate. A voltage to current converter circuit is attached to the active and passive resistors and mounted to the backing plate. Multiple Wheatstone bridge circuits or multiple Wheatstone bridge circuits with voltage to current converter circuits are manufactured on a single backing plate and separated prior to use.

Abstract: A sealant composition for use in sealing solid oxide fuel cells is provided which comprises a glass component which comprises a mixture of alkali-free inorganic oxides, and an optional filler component dispersed in the glass component, said filler component being up to 40% by weight of the composition. The glass component can include, on a mole basis, 20 to 50% BaO, 1 to 10% Y2P3, 5 to 20% B2O3, 10 to 30% SiO2, 3 to 35% MgO, 2 to 20% CaO, 1 to 10% ZnO, and 0 to 5% ZrO2, and exemplary filler components include zirconia, alumina, barium titanate, strontium titanate, and combinations thereof.

Abstract: A strain gage sensor having improved operational aspects and lower production costs. The strain gage sensor includes two active resistors, two passive resistors, and a structure for minimizing strain experienced by the two passive resistors. The active and passive resistors are attached in a Wheatstone bridge configuration and are Piezoresistors. The active resistors and the strain minimizing structures are mounted on the backing plate. The backing plate or the strain minimizing structure includes alumina ceramic substrate. A voltage to current converter circuit is attached to the active and passive resistors and mounted to the backing plate. Multiple Wheatstone bridge circuits or multiple Wheatstone bridge circuits with voltage to current converter circuits are manufactured on a single backing plate and separated prior to use.

Abstract: Inorganic solid lubricant coatings and processes for applying a solid lubricant coating to a substrate surface. A process for applying the solid lubricant coating may involve applying a precursor material to the substrate surface, and thereafter melting at least one inorganic bonding component of the precursor material to bond the solid lubricant coating to the substrate surface. The precursor material may comprise an organic polymer binder, at least one wear-resistant component, and at least one friction-reducing constituent, in addition to the at least one bonding component.