Abstract: An improved process 30 for making an engine poppet valve 10 provides an unfinished poppet valve 10 with an initial diameter (d1) of a valve head 22 and an initial thickness (t1) of an interface 56 between a seat facing groove 54 and a combustion face 18 of the valve 50 prior to seat facing the valve 50 to prevent burn-through during the welding process 38. Coining 40 the valve head 22 after seat facing 38 decreases the initial thickness (t1) of the interface 56 to a selected thickness (t2) and increases the initial diameter (d1) to a final or desired diameter (d2) of the valve head 22. The method of the present invention eliminates any need for removing excess material and allows for hot forming the seat facing material 58 to reduce machining steps.

Abstract: A W—Cu—Ni alloy having thermophysical properties suitable for use in electrical contacts and electrodes is described. The alloy is formed by direct sintering of a powder blend comprising a tungsten-copper composite powder and a nickel powder. The tungsten-copper composite powder component of the blend comprises individual dual phase particles having a copper phase and a tungsten phase wherein the tungsten phase substantially encapsulates the copper phase. The method for direct sintering the W—Cu—Ni alloy substantially eliminates the formation of brittle intermetallics and slumping during sintering.

Abstract: A consolidated tungsten alloy body consisting essentially of from about 88% to about 98% by weight of tungsten, balance, nickel and iron, produced by liquid phase sintering, containing a continuous phase of a tungsten, nickel and iron alloy and a discontinuous phase of elongated grains of tungsten having an aspect ratio of at least 4:1 relatively uniformly distributed throughout the continuous phase and wherein said body has a recrystallization temperature of from about 1000.degree. C. to about 1200.degree. C. A process for producing the consolidated bodies comprises working and annealing at controlled temperatures to achieve the desired properties. The working temperatures are from about 700.degree. C. to about 900.degree. C. and the annealing temperature is preferably 1200.degree. C.

Abstract: A consolidated tungsten alloy body consisting essentially of from about 70% to about 98% by weight of tungsten, balance nickel and iron in essentially an 8:2 weight ratio. A process for producing the consolidated bodies where the tungsten content is greater than about 88% by weight comprises forming a relative uniform blend of the described metal powders, compacting the powders to form a green body then liquid phase sintering the green body to full density. For alloys containing less than about 90% tungsten solid state sintering can be used.

Abstract: A consolidated tungsten alloy body consisting essentially of from about 60% to about 98% by weight of tungsten, balance, nickel and iron, containing a continuous phase of tungsten and a discontinuous phase of grains of a tungsten, nickel and iron alloy having an aspect ratio of at least 4:1 relatively uniformly distributed throughout the continuous phase and wherein said body has a recrystallization temperature of from about 1000.degree. C. to about 1200.degree. C. A process for producing the consolidated bodies comprises working and annealing at controlled temperatures to achieve the desired properties. The working temperatures are from about 700.degree. C. to about 900.degree. C. and the annealing temperature is preferably 1200.degree. C.

Abstract: A consolidated tungsten heavy alloy body consisting essentially of from about 88% to about 98% by weight of tungsten, from about 0.25% to about 1.5% by weight of a grain size reducing additive selected from the group consisting of ruthenium, rhenium and mixtures thereof, balance iron and nickel in a weight ratio of nickel to iron of from about 1:1 to about 9:1 wherein the consolidated body has greater than about 2500 grains per square millimeter as determined from the microstructure of the body. A process for producing the consolidated body comprises forming a relative uniform blend of the described metal powders, compacting the powders to form a green body then solid state sintering to remove binders followed by liquid phase sintering the green body to full density.

Abstract: A consolidated tungsten heavy alloy body consisting essentially of from about 88% to about 98% by weight of nickel, from about 0.25% to about 1.5% by weight of a grain size reducing additive selected from the group consisting of ruthenium, rhenium and mixtures thereof, balance iron and nickel in a weight ratio of nickel to iron of from about 1:1 to about 9:1 wherein the consolidated body has greater than about 2500 grains per square millimeter as determined from the microstructure of the body. A process for producing the consolidated body comprises forming a relative uniform blend of the described metal powders, compacting the powders to form a green body then solid state sintering to remove binders followed by liquid phase sintering the green body to full density.

Abstract: Multiple component frangible penetrators comprise a body portion of a frangible material and a heavy alloy machinable tail portion. Nose components joined to the opposing end of the body portions can be a variety of materials.

Abstract: A process is disclosed for producing a sheet of tungsten heavy alloy which involves uniformly blending elemental powder components of the alloy by forming a slurry of the powder components in a liquid medium, removing the liquid medium from the powders and forming a planar cake of the powders, drying the cake, sintering the cake to a density equal to or greater than about 90% of the theoretical density of the alloy to form the sheet.

Abstract: A process is disclosed for producing a sheet of tungsten heavy alloy which involves uniformly blending metal powder compnents of the alloy by forming a slurry of the powder components and one or more chemical compounds of at least one of the components of the alloy as an inorganic binder in a liquid medium, the chemical compound being soluble in the liquid medium and capable of being decoposed into one or more of the metal components of the alloy below the melting point of the metal powder components, removing the liquid medium from the powder components and forming a planar cake of the powder components and said inorganic binder, drying the cake, heating the cake to a temperature sufficient to decompose the inroganic binders into their elemental components or oxides, followed by heating the cake in a reducing atmosphere at a temperature sufficient to reduce any oxides forming during the previous steps to the metals, and sintering the cake to a density equal to or greater than about 90% of the theoretical den

Abstract: A process is disclosed for producing a tungsten heavy alloy sheet which involves rolling a starting slab consisting essentially of tungsten heavy alloy wherein the tungsten content is from greater than 75% to 93% by weight tungsten by passing the slab one or more times through a rolling mill at a temperature of from 700.degree. C. to 900.degree. C. to reduce the height of the slab by no greater than 10% per pass to a total reduction in height of from 15% to 25%, heating the resulting slab from the first series at a temperature of 1000.degree. C. to 1200.degree. C. for a sufficient time to anneal the matrix of the slab, subjecting the resulting first time annealed slab to a second series of rolling operations by passing the first time annealed slab one or more times through a rolling mill at a temperature of 700.degree. C. to 900.degree. C.

Abstract: An article of tungsten heavy alloy material is disclosed, the article having essentially elongated tungsten grains, the alloy material comprising tungsten, nickel, and iron, the elongated tungsten grains having a length to diameter ratio of at least about 2 to 1.A method is disclosed for producing the above article which involves rolling a pressed and sintered body of tungsten heavy alloy material comprising tungsten, iron, and nickel in a tandem rolling mill having a succession of roll stands, each stand consisting essentially of three rolls positioned at about 120.degree. to each other so that the gap between the rolls is a triangle, each stand being rotated about 180.degree. with respect to the adjacent roll stands, the rolling being done at a sufficient temperature to produce the article which has essentially elongated tungsten grains.

Abstract: A process is disclosed for producing tungsten heavy alloy billets. The process involves forming a uniform blend of elemental powders to form a tungsten alloy having a tungsten content of equal to or less than about 91% by weight and wherein the particle size of the tungsten is no less than about 2 micrometers in diameter. This blend is uniformly packed into a container having thermal expansion similar to that of the powder. The blend is then sintered in a hydrogen atmosphere at a temperature sufficient to impart strength to the powder and to reduce oxides and remove volatile impurities from the powder without significant densification in the powder. The powder is then solid state sintered in a reducing atmosphere at a sufficient temperature to densify the powder to at least about 90% of the theoretical density but at a temperature below the liquid phase sintering temperature of the powder, to form the billet.

Abstract: The low profile integrated circuit electrical socket assembly includes a drawn metallic socket (A) into which a leaf spring insert (B) is press fit. The socket includes a hollow upper body portion (10), a hollow lower body portion (12), a transition portion (14) interconnecting the upper and lower body portions, and a radial flange (16) at the inlet end of the upper body portion. A lead receiving passage (18) is defined longitudinally through the upper body portion and into the lower body portion. The socket is inserted through an aperture (60) of a dielectric board (C) with the flange abutting one board surface (62) and the transition portion disposed outwardly adjacent the opposite surface (64). An axially compressive force is applied between the flange and the transition portion in such a manner that the transition portion is deformed radially outward into a retaining collar. In this manner, the flange and collar hold the socket securely in the dielectric board.

Abstract: A switch including a housing in which a pair of electrical contacts are positioned for movement between open and closed positions. An actuator movably mounted in the housing moves between contacts open and contacts closed positions. The actuator includes a wiper wall movable between and across the contacts for opening same and wiping same upon movement of the actuator to its contacts open position. The entire switch is assembled without the use of mechanical fasteners or bonding of any kind.

Abstract: Printer wire assemblies for dot matrix printers are characterized by a copper layer on the tungsten wire extending beyond the base portion inside the pin socket, to protect the wire from the embrittling effects of brazing, by braze-forming layers on the copper layer and by a blind-hole pin socket, to enable ease of assembly and braze-bonds of uniformly adequate mechanical strength.