Abstract: A thermal shock resistant sensor element that includes a sensor element having a gamma alumina coating on at least a portion thereof. The thermal shock resistant sensor element may be thermal shock resistant at temperatures greater than about 600° C. A method of making a thermal shock resistant element that includes plasma spraying gamma alumina onto a sensor element to form a thermal shock resistant element. The thermal shock resistant sensor element may be thermal shock resistant at temperatures greater than about 500° C. A thermal shock resistant sensor element that includes a sensor element having an alumina coating on at least a portion thereof. The thermal shock resistant sensor element may be thermal shock resistant at temperatures greater than about 500° C. and may demonstrate a Si poisoning resistance after exposure to the Gas Burner Test (850° C.) for at least about 60 hours.

Abstract: A sensor element that may include a contamination-resistant coating on at least a portion thereof. The coating may include gamma alumina and a high temperature binder such as magnesium titanate. A sensor element that may include a contamination-resistant coating on at least a portion thereof. The coating may include gamma alumina, a high temperature binder such as magnesium titanate, and boehmite alumina. A method of making a contamination-resistant sensor element that may include mixing gamma alumina and a high temperature binder such as magnesium titanate to form a mixture, applying the mixture to at least a portion of a sensor element, and temperature treating the mixture to form a contamination-resistant coating on the sensor element.

Abstract: A measuring sensor is described for determining a physical property of a measured gas, especially for determining the oxygen concentration or the pollutant concentration in the exhaust gas of internal combustion engines, which has a sensor element that is exposable to the measured gas which is at least partially coated with a protective layer that protects against harmful components in the measured gas. In order to achieve producing a “contamination protection”, that is cost-effective from a manufacturing technology point of view, particularly against silicon compounds and phosphorus compounds, the protective layer (26) is made of highly active ?- or ?-aluminum oxide (Al2O3) having additives of compounds of the alkaline metals group, the alkaline earths group, the IV B subgroup or the lanthanides group.

Abstract: A contamination-resistant sensor element and methods for making the same are provided. A sensor element may include a contamination-resistant coating on at least a portion thereof. The coating may comprise gamma-delta alumina and lithium oxide and may have a thickness of about 100 to about 600 microns and a porosity of about 20 to about 70 percent. The method may include using gamma-delta alumina and lithium oxide to form a mixture, applying the mixture to at least a portion of a sensor element, and temperature treated the mixture to form a contamination-resistant coating on the surface of the measuring cell.

Abstract: A thermal shock resistant sensor element that includes a sensor element having a gamma alumina coating on at least a portion thereof. The thermal shock resistant sensor element may be thermal shock resistant at temperatures greater than about 600° C. A method of making a thermal shock resistant element that includes plasma spraying gamma alumina onto a sensor element to form a thermal shock resistant element. The thermal shock resistant sensor element may be thermal shock resistant at temperatures greater than about 500° C. A thermal shock resistant sensor element that includes a sensor element having an alumina coating on at least a portion thereof. The thermal shock resistant sensor element may be thermal shock resistant at temperatures greater than about 500° C. and may demonstrate a Si poisoning resistance after exposure to the Gas Burner Test (850° C.) for at least about 60 hours.

Abstract: A sensor element that may include a contamination-resistant coating on at least a portion thereof. The coating may include gamma alumina and a high temperature binder such as magnesium titanate. A sensor element that may include a contamination-resistant coating on at least a portion thereof. The coating may include gamma alumina, a high temperature binder such as magnesium titanate, and boehmite alumina. A method of making a contamination-resistant sensor element that may include mixing gamma alumina and a high temperature binder such as magnesium titanate to form a mixture, applying the mixture to at least a portion of a sensor element, and temperature treating the mixture to form a contamination-resistant coating on the sensor element.

Abstract: A contamination-resistant sensor element and methods for making the same are provided. A sensor element may include a contamination-resistant coating on at least a portion thereof. The coating may comprise gamma-delta alumina and lithium oxide and may have a thickness of about 100 to about 600 microns and a porosity of about 20 to about 70 percent. The method may include using gamma-delta alumina and lithium oxide to form a mixture, applying the mixture to at least a portion of a sensor element, and temperature treated the mixture to form a contamination-resistant coating on the surface of the measuring cell.

Abstract: A measuring sensor is described for determining a physical property of a measured gas, especially for determining the oxygen concentration or the pollutant concentration in the exhaust gas of internal combustion engines, which has a sensor element that is exposable to the measured gas which is at least partially coated with a protective layer that protects against harmful components in the measured gas. In order to achieve producing a “contamination protection”, that is cost-effective from a manufacturing technology point of view, particularly against silicon compounds and phosphorus compounds, the protective layer (26) is made of highly active ?- or ?-aluminum oxide (Al2O3) having additives of compounds of the alkaline metals group, the alkaline earths group, the IV B subgroup or the lanthanides group.

Abstract: An unheated planar sensor element for determining the concentration of a gas component in a gas mixture, in particular the oxygen concentration in the exhaust gas of an internal combustion engine, has a sensor foil made of a solid electrolyte with an outer electrode exposed to the measuring gas, and an inner electrode exposed to a reference gas, as well as a reference-gas channel, which is covered by the sensor foil on one side and accommodates the inner electrode. To produce a small-volume, cost-effective unheated sensor element for use in small combustion engines having low power output yet sufficiently satisfactory measuring accuracy, the reference-gas channel is sealed on the underside by an additional sensor foil made of a solid electrolyte, and covered by an inner electrode lying inside the reference-gas channel and an outer electrode exposed to the measuring gas.

Abstract: A contamination-resistant sensor element and methods for making the same are provided. A sensor element may include a contamination-resistant coating on at least a portion thereof. The coating may comprise gamma-delta alumina and lithium oxide and may have a thickness of about 100 to about 600 microns and a porosity of about 20 to about 70 percent. The method may include using gamma-delta alumina and lithium oxide to form a mixture, applying the mixture to at least a portion of a sensor element, and temperature treated the mixture to form a contamination-resistant coating on the surface of the measuring cell.