Abstract: A coated sheave (24) for use in an elevator system in having at least one rope (22) and sheave combination, where the sheave has a predetermined shape and size for engagement with at least one rope in the elevator system. A coating (27) on the sheave has a wear coefficient of at least 80% less than the wear coefficient of the sheave without the coating.

Abstract: Trivalent chromium conversion coatings are provided on a metal substrate wherein the trivalent chromium conversion coating has a halogen content of 1 atom % maximum.

Abstract: Trivalent chromium conversion coatings are provided on a metal substrate wherein the trivalent chromium conversion coating has a halogen content of 1 atom % maximum.

Abstract: To destructively remove a casting core from a cast part, the part is exposed to a combination of nitric acid and sulfuric acid. The combination may have, by volume, a nitric acid concentration of 4-20 times the sulfuric acid concentration. The combination may be an aqueous solution including, by volume, 40-60% nitric acid and 3-10% sulfuric acid. The method may remove a ceramic casting core and a refractory metal-based casting core. A first leaching step may remove a major portion of the ceramic casting core and may comprise alkaline leaching. A second leaching step may remove a major portion of the refractory metal-based casting core and may comprise acid leaching. The acid leaching may comprise the combination of nitric acid and sulfuric acid.

Abstract: A method involves forming a core assembly. The forming includes molding a first ceramic core over a first refractory metal core to form a core subassembly. The subassembly is assembled to a second ceramic core.

Abstract: A method involves forming a core assembly. The forming includes molding a first ceramic core over a first refractory metal core to form a core subassembly. The subassembly is assembled to a second ceramic core.

Abstract: To manufacture a casting core, one or more recesses are formed in at least one face of metallic sheetstock. After the forming, a piece is cut from the metallic sheetstock. The piece is deformed to a non-flat configuration.

Abstract: A casting system includes a core and a shell positioned relative to the core. A barrier coating is applied on at least one of the core and the shell.

Abstract: Non-line-of-sight processes for coating complex shaped structures such as metal and ceramic based gas turbine components are disclosed. The processes rely on slurry based methods of coating application, and microwave or plasma arc lamp heating.

Abstract: A refractory metal core for use in a casting system has a coating for providing oxidation resistance during shell fire and protection against reaction/dissolution during casting. In a first embodiment, the coating includes at least one oxide and a silicon containing material. In a second embodiment, the coating includes an oxide selected from the group of calcia, magnesia, alumina, zirconia, chromia, yttria, silica, hafnia, and mixtures thereof. In a third embodiment, the coating includes a nitride selected from the group of silicon nitride, sialon, titanium nitride, and mixtures thereof. Other coating embodiments are described in the disclosure.

Abstract: A refractory metal core for use in a casting system has a coating for providing oxidation resistance during shell fire and protection against reaction/dissolution during casting. In a first embodiment, the coating includes at least one oxide and a silicon containing material. In a second embodiment, the coating includes an oxide selected from the group of calcia, magnesia, alumina, zirconia, chromia, yttria, silica, hafnia, and mixtures thereof. In a third embodiment, the coating includes a nitride selected from the group of silicon nitride, sialon, titanium nitride, and mixtures thereof. Other coating embodiments are described in the disclosure.

Abstract: A conductive polymer corrosion protective composite is provided which may be used as a coating for imparting corrosion protection to structures such as turbine engine components. The composite comprises an organic-inorganic component and corrosion inhibitive pigments comprising an anodic corrosion inhibitor and a cathodic corrosion inhibitor. The anodic corrosion inhibitor may be selected from the group consisting of compounds of vanadium, molybdenum, tungsten, and mixtures thereof. The cathodic corrosion inhibitor may be selected from the group consisting of cerium, neodymium, praseodymium, and mixtures thereof.

Abstract: Removing of a casting core from a metal casting leaves at least one opening in a surface of the metal. The opening is filled with a sacrificial material. The metal and sacrificial material are machined at the opening. After the machining, a remainder of the sacrificial material is removed.

Abstract: A process for coating an article includes the steps of contacting an article with a first solution to produce a coated article, the first solution includes a solvent and at least one non-conductive material comprising at least one oxide of a metal; contacting with a second solution the coated article having at least one surface with a non-conductive material layer, the second solution includes a solvent and at least one conductive material comprising at least one of the foregoing: graphite, metals, conductive ceramics, semi-conductive ceramics, intermetallic compounds, and mixtures thereof; and drying the coated article having at least one surface with a non-conductive material layer having the at least one conductive material in contact with at least one surface of the non-conductive material layer and the at least one surface of the article.

Abstract: A process for extracting fluorine from a fluoro-refractory coating includes the steps of providing an article having a fluoro-refractory coating; treating hydrothermally the fluoro-refractory coating at a temperature and for a period time sufficient to liberate a quantity of fluoride from the fluoro-refractory coating; and drying a hydrothermally treated article.

Abstract: A coating composition includes a conductive polymer including at least one of the following: a single conductive polymer, a dual strand conductive polymer, a combination of a single conductive polymer and a dual strand conductive polymer or an organic-inorganic hybrid composite.

Abstract: A corrosion resistant article includes an aluminum substrate having greater than 0.25 wt % zinc, and a protective coating on the aluminum substrate. The protective coating includes a non-tungstate anodic corrosion inhibitor and a cathodic corrosion inhibitor.

Abstract: To manufacture a casting core, one or more recesses are formed in at least one face of metallic sheetstock. After the forming, a piece is cut from the metallic sheetstock. The piece is deformed to a non-flat configuration.

Abstract: Trivalent chromium conversion coatings are provided on a metal substrate wherein the trivalent chromium conversion coating has a halogen content of 1 atom % maximum.

Abstract: In accordance with the present invention, a casting system is provided which broadly comprises a core and a wax die spaced from said core, a refractory metal core having a first end seated within a slot in the core and a second end contacting the wax die for positioning the core relative to the wax die, and the refractory metal core having at least one of a mechanism for providing spring loading when closed in the wax die and a mechanism for mechanically locking the wax die to the core.