Patents by Inventor James T. Grutta
James T. Grutta has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Publication number: 20240251958Abstract: A mattress assembly includes a base layer, a coil layer over the base layer, and an elastomeric cushioning element over the upper layer. The coil layer includes a plurality of pocketed coils with a coil and a coil topper formed from a compressible, resilient material over the coil. Methods of manufacturing mattresses with elastomeric cushioning elements over pocketed coils that include coil toppers are also disclosed.Type: ApplicationFiled: January 27, 2023Publication date: August 1, 2024Inventors: James T. Grutta, Brett Pearson
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Publication number: 20240251962Abstract: A cushion with virtual contouring may have a uniform or substantially uniform thickness or height, while different locations or areas of the cushion may have different cushioning characteristics. The cushion may include a patterned grid defined by interconnected walls. The different cushioning characteristics may result from features that stiffen or soften hollow columns of the patterned grid, such as enlarged junctions between interconnected walls, voids in the interconnected walls, the thicknesses of the interconnected walls, the cross-sectional shapes and/or sizes of the hollow columns defined by the interconnected walls, the materials from which the interconnected walls are formed, layering of different patterned grids, or the like, or any combination of the foregoing. Methods for designing, manufacturing, and using cushions with virtual contouring are also disclosed.Type: ApplicationFiled: January 29, 2024Publication date: August 1, 2024Inventors: Ahmed Jenan Mostafa, James T. Grutta
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Publication number: 20240251963Abstract: The walls of a cushion with a plurality of interconnected walls that define hollow columns may be tapered. The tapering may reduce a weight and/or a thickness of the cushion relative to a conventionally configured cushion with a patterned grid defined by interconnected walls, while substantially maintaining a buckling profile and other cushioning characteristics of the conventionally configured cushion. In addition, the taper may have a draft that facilitates removal of the cushion (e.g., a cushion formed from an elastomeric gel, etc.) from a mold. Methods of designing cushions with reduced weights and/or thicknesses are also disclosed, as are methods of designing cushions to facilitate their release from molds and methods for manufacturing cushions.Type: ApplicationFiled: January 29, 2024Publication date: August 1, 2024Inventors: Ahmed Jenan Mostafa, James T. Grutta, Russell B. Whatcott, Jon Wandvik
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Publication number: 20240245227Abstract: A mattress cover masks, buffers, or dampens the feel of the texture of the upper surface of a patterned gel layer of an upper cushioning element of a mattress. The mattress cover includes an outer surface, a mask layer, an outer periphery, and an optional bottom. A configuration of the mask layer enables it to mask, buffer, or dampen the feel of the texture of the upper surface of the patterned gel layer without interfering with a compressibility of the upper cushioning element. The mask layer may include a patterned gel layer with a different pattern than that of the patterned gel layer of the upper cushioning element of the mattress. Methods of manufacturing and installing mattress covers that mask, buffer, or dampen the feel of a patterned gel layer of an upper cushioning element of a mattress are also disclosed.Type: ApplicationFiled: January 24, 2024Publication date: July 25, 2024Inventors: Janae Lois Pettit, James T. Grutta, Russell B. Whatcott
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Publication number: 20240115059Abstract: A mattress includes one or more sensors. The sensor(s) may be positioned on a sleep surface of the mattress; for example, at locations where an individual's thorax and/or legs would be positioned when the individual assumes a sleeping position on the sleep surface. The sensor(s) may be positioned adjacent to an edge of the mattress, on the sleep surface or on the edge. A processor may be associated with the sensor(s) of the mattress. The processor may process signals received from the sensor(s) to provide information about the mattress, an individual on the mattress, and/or an environment in which the mattress is located.Type: ApplicationFiled: October 11, 2022Publication date: April 11, 2024Inventors: James T. Grutta, Brett Pearson, Thomas Bennett
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Publication number: 20240074591Abstract: Apparatuses, systems, and methods for integrating remote controls into beds include a support for a remote control and an optional cradle. The support may be secured to the bed at a location where it is readily accessible to an individual as he or she lies on the bed. The support may receive the cradle or the remote control. The cradle, if any, may receive the remote control. The cradle may include a secondary remote system that may enable an individual to control certain functions of the bed, accessories thereto, and/or the environment in which the bed is located. Methods for securing and controlling a bed, any accessories, and the environment in which the bed is located are also disclosed.Type: ApplicationFiled: November 14, 2023Publication date: March 7, 2024Inventor: James T. Grutta
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Publication number: 20230389715Abstract: A composite mattress includes a pressurizable layer and a top layer. A coiled spring layer may also be included in the composite mattress. The composite mattress may also include a base layer and/or an intermediate layer. A foundation, or rail, may laterally surround the pressurizable layer and the top layer. The composite mattress may include a cover, including a base panel, a periphery, and a top panel. The cover may encase the other components of the composite mattress. The composite mattress may include a separable top and bottom; these elements may be modular, enabling individuals or couples customize a mattress by selecting one or more tops from a plurality of available for use with one or more bases from a plurality of available bases.Type: ApplicationFiled: August 22, 2023Publication date: December 7, 2023Inventors: Brock Keith Harris, James T. Grutta, Brett Pearson, Michael Allen Pierce
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Publication number: 20230392047Abstract: An article of manufacture, such as a weighted blanket, a cushioning element, or the like, includes an elastomeric element that includes elongated elements that follow nonlinear, partially overlapping paths and voids between adjacent portions of the elongated elements. Such an elastomeric element may define a weighted layer of a weighted blanket, a cushioning layer of a cushioning element of the like. The elastomeric element may be secured directly to a substrate, such as a fabric layer. Alternatively, an adhesion layer may secure the elastomeric element to the substrate. An adhesion layer may cover only a portion of the substrate. A cover may be provided over the elastomeric element. Together, the cover and the substrate may contain the elastomeric element.Type: ApplicationFiled: August 15, 2023Publication date: December 7, 2023Inventors: James T. Grutta, Brett Pearson, Robert W. Taylor, David Ewell, Bob Watters, Brock Keith Harris, Dhyey Yogesh Acharya, Russell B. Whatcott
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Publication number: 20230380600Abstract: A cushioning element includes pressurizable cells. The pressurizable cells of the cushioning elements are grouped into a plurality of sets, with each set of pressurizable cells being independently pressurizable from every other set of pressurizable cells of the cushioning element. The pressurizable cells may extend across a widths of the cushioning element and be arranged in series along the length of the cushioning element. Such a cushioning element may be part of a cushion, such as a mattress, a mattress topper, or the like. Methods for manufacturing the cushioning elements are also disclosed.Type: ApplicationFiled: August 15, 2023Publication date: November 30, 2023Inventors: James T. Grutta, Russell B. Whatcott, Brett Pearson
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Patent number: 11812856Abstract: Apparatuses, systems, and methods for integrating remote controls into beds include a support for a remote control and an optional cradle. The support may be secured to the bed at a location where it is readily accessible to an individual as he or she lies on the bed. The support may receive the cradle or the remote control. The cradle, if any, may receive the remote control. The cradle may include a secondary remote system that may enable an individual to control certain functions of the bed, accessories thereto, and/or the environment in which the bed is located. Methods for securing and controlling a bed, any accessories, and the environment in which the bed is located are also disclosed.Type: GrantFiled: June 15, 2021Date of Patent: November 14, 2023Assignee: Purple Innovation, LLCInventor: James T. Grutta
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Patent number: 11751697Abstract: A ventilated mattress includes a ventilation system with an air distribution layer and a gel cushioning layer over the air distribution layer. The air distribution layer may include channels in a surface thereof, while voids that extend through an entire thickness of the gel cushioning layer may include voids that communicate with the channels. As the ventilation system forces air into the air distribution layer, the air may flow through the channels, into and through the voids of the gel cushioning layer, and to a top of the ventilated mattress.Type: GrantFiled: April 26, 2022Date of Patent: September 12, 2023Assignee: Purple Innovation, LLCInventors: James T. Grutta, Brett Pearson, Aubree Carter
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Patent number: 11730277Abstract: A composite mattress includes a pressurizable layer and a top layer. A coiled spring layer may also be included in the composite mattress. The composite mattress may also include a base layer and/or an intermediate layer. A foundation, or rail, may laterally surround the pressurizable layer and the top layer. The composite mattress may include a cover, including a base panel, a periphery, and a top panel. The cover may encase the other components of the composite mattress. The composite mattress may include a separable top and bottom; these elements may be modular, enabling individuals or couples to customize a mattress by selecting one or more tops from a plurality of available tops for use with one or more bases from a plurality of available bases.Type: GrantFiled: January 4, 2022Date of Patent: August 22, 2023Assignee: Purple Innovation, LLCInventors: Brock Keith Harris, James T. Grutta, Brett Pearson, Michael Allen Pierce
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Patent number: 11725121Abstract: An article of manufacture, such as a weighted blanket, a cushioning element, or the like, includes an elastomeric element that includes elongated elements that follow nonlinear, partially overlapping paths and voids between adjacent portions of the elongated elements. Such an elastomeric element may define a weighted layer of a weighted blanket, a cushioning layer of a cushioning element of the like. The elastomeric element may be secured directly to a substrate, such as a fabric layer. Alternatively, an adhesion layer may secure the elastomeric element to the substrate. An adhesion layer may cover only a portion of the substrate. A cover may be provided over the elastomeric element. Together, the cover and the substrate may contain the elastomeric element.Type: GrantFiled: February 8, 2021Date of Patent: August 15, 2023Assignee: Purple Innovation, LLCInventors: James T. Grutta, Brett Pearson, Robert W. Taylor, David Ewell, Bob Watters, Brock Keith Harris, Dhyey Yogesh Acharya, Russell B. Whatcott
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Patent number: 11723476Abstract: A cushioning element includes pressurizable cells. The pressurizable cells of the cushioning elements are grouped into a plurality of sets, with each set of pressurizable cells being independently pressurizable from every other set of pressurizable cells of the cushioning element. The pressurizable cells may extend across a widths of the cushioning element and be arranged in series along the length of the cushioning element. Such a cushioning element may be part of a cushion, such as a mattress, a mattress topper, or the like. Methods for manufacturing the cushioning elements are also disclosed.Type: GrantFiled: February 28, 2022Date of Patent: August 15, 2023Assignee: Purple Innovation, LLCInventors: James T. Grutta, Russell B. Whatcott, Brett Pearson
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Publication number: 20220273113Abstract: A cushioning element includes pressurizable cells. The pressurizable cells of the cushioning elements are grouped into a plurality of sets, with each set of pressurizable cells being independently pressurizable from every other set of pressurizable cells of the cushioning element. The pressurizable cells may extend across a widths of the cushioning element and be arranged in series along the length of the cushioning element. Such a cushioning element may be part of a cushion, such as a mattress, a mattress topper, or the like. Methods for manufacturing the cushioning elements are also disclosed.Type: ApplicationFiled: February 28, 2022Publication date: September 1, 2022Inventors: James T. Grutta, Russell B. Whatcott, Brett Pearson
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Publication number: 20220248867Abstract: A ventilated mattress includes a ventilation system with an air distribution layer and a gel cushioning layer over the air distribution layer. The air distribution layer may include channels in a surface thereof, while voids that extend through an entire thickness of the gel cushioning layer may include voids that communicate with the channels. As the ventilation system forces air into the air distribution layer, the air may flow through the channels, into and through the voids of the gel cushioning layer, and to a top of the ventilated mattress.Type: ApplicationFiled: April 26, 2022Publication date: August 11, 2022Inventors: James T. Grutta, Brett Pearson, Aubree Carter
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Publication number: 20220125216Abstract: A composite mattress includes a pressurizable layer and a top layer. A coiled spring layer may also be included in the composite mattress. The composite mattress may also include a base layer and/or an intermediate layer. A foundation, or rail, may laterally surround the pressurizable layer and the top layer. The composite mattress may include a cover, including a base panel, a periphery, and a top panel. The cover may encase the other components of the composite mattress. The composite mattress may include a separable top and bottom; these elements may be modular, enabling individuals or couples customize a mattress by selecting one or more tops from a plurality of available for use with one or more bases from a plurality of available bases.Type: ApplicationFiled: January 4, 2022Publication date: April 28, 2022Inventors: Brock Keith Harris, James T. Grutta, Brett Pearson, Michael Allen Pierce
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Patent number: 11311111Abstract: A ventilated mattress includes a ventilation system with an air distribution layer and a gel cushioning layer over the air distribution layer. The air distribution layer may include channels in a surface thereof, while voids that extend through an entire thickness of the gel cushioning layer may include voids that communicate with the channels. As the ventilation system forces air into the air distribution layer, the air may flow through the channels, into and through the voids of the gel cushioning layer, and to a top of the ventilated mattress.Type: GrantFiled: April 6, 2021Date of Patent: April 26, 2022Assignee: Purple Innovation, LLCInventors: James T. Grutta, Brett Pearson, Aubree Carter
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Patent number: 11246624Abstract: The broach or rasp holder tool with reduced rasp moment includes an angled strike plate with an optional curved or spheroidal surface and/or an angled withdrawal plate having a contact surface for receiving a generally perpendicular strike force that generally aligns with a point along a rasp for substantially eliminating a moment applied thereto while broaching the intramedullary canal in preparation for implanting a prosthetic stem during joint replacement surgery.Type: GrantFiled: November 7, 2016Date of Patent: February 15, 2022Assignee: Joint Development, LLCInventors: James T. Grutta, Dermott J. McHugh, Chris A. Weaber
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Patent number: 11213139Abstract: A composite mattress includes a base panel of a cover, a base layer, a pressurizable layer, an intermediate layer, a top layer, and a top panel of the cover. A foundation, or rail, laterally surrounds the pressurizable layer, the intermediate layer, and the top layer. A periphery of the cover laterally surrounds the foundation and, with the top panel and the base panel, encases the other components of the composite mattress. A coiled spring layer may also be included in the composite mattress. The composite mattress may include a separable top and bottom; these elements may be modular, enabling individuals or couples customize a mattress by selecting one or more tops from a plurality of available for use with one or more bases from a plurality of available bases.Type: GrantFiled: February 16, 2021Date of Patent: January 4, 2022Assignee: Purple Innovations, LLCInventors: Brock Keith Harris, James T. Grutta, Brett Pearson, Michael Allen Pierce